Certified Practitioner in Core Tools of Quality - APQP, FMEA, MSA, SPC, and PPAP (As per IATF 16949:2016)
Date : 14 -15, 21-22-23, 28-29-30 Dec 2021 & 4-5, 6 Jan 2022 (34 Hours Online Training)
Time : 1340 Hrs to 1700 Hrs ( Online Mode )
 
INTRODUCTION
 

In the highly competitive environments of Automotive / Manufacturing, most organizations are challenged with several simultaneous and equally complex goals:

  • Provide high quality products meeting or exceeding customer expectations
  • Produce sustainable volume
  • Deliver on time
  • Ensure costs are under control and be profitable
  • To ensure all legal requirements are met.
  • Such goals demand that you raise your competence and knowledge in Quality Management techniques and establish your credibility to manage challenges with predictable assurance.

    The Quality Core Tools are the building blocks of an effective quality management system. It is important to get an understanding of how the Core tools of quality work, learn the common language that connects all the tools and learn effective use of all the Core Tools of quality. 

    Organizations whose employees have mastered the Core Tool processes can assure their customers that the industry's most qualified individuals are working on their behalf and that IATF 16949 and applicable quality reference manual requirements will be met without fail.

    Keeping this in view, IMTMA is organising this program covering the 5 Core tools of quality.  

    *Note: Participants may consider either of the following options to register:

    Option 1: Entire module of 34 Hrs duration (14 -15, 21-22-23, 28-29-30 Dec. 2021 & 4-5, 6 Jan 2022. Click here  to register

    Option 2: Individual  Modules of  Core tools:-

                 Module 1:  Advanced Product Quality Planning (APQP) & PPAP (14,15 Dec 2021& 6 January 2022), Click here to register

                 Module 2:  Failure Mode and Effects Analysis (FMEA) (21-22-23 Dec. 2021), Click here  to register

                 Module 3:  Measurement System Analysis (MSA) (28-29-30 Dec. 2021), Click here to register

                 Module 4:  Statistical Process Control (SPC) (4-5 Jan. 2022), Click here  to register

                      

     

    FOCUS AREAS
     
    KEY TAKE AWAYS

    This program covers the important aspects of the following Core tools of quality:

    • Advanced Product Quality Planning (APQP) to define a process that creates a roadmap for developing new products complete with time-based milestones and decision points along the way.
    • Failure Mode and Effects Analysis (FMEA), a core tool that enables identifying potential failure modes, assesses the risk of those failure modes and establishes action priorities to mitigate the highest priority risks.
    • Measurement System Analysis (MSA), a critical core tool, guides you in the selection of appropriate measurement equipment in order to meet product quality requirements.
    • Statistical Process Control (SPC) gives operators a tool to monitor stable processes and to identify when the process is going out of control due to special causes so that problems can be addressed before product quality is affected.
    • Production Part Approval Process (PPAP) provides a formal, standardized framework for supplier-customer communications regarding the specification and quality requirements for products, parts and materials.

    Click here  to download a detailed brochure and content of the programme

     
    • Gain a basic understanding of the Core Tools used in New Product Development as well as for ongoing process control for existing products.
    • Focus on New Product Development Assurance through APQP and PPAP
    • Understand the importance and necessity of APQP & PPAP to meet customer requirements
    • Focus on the use of Process Management to achieve standardization and improvement using Process Flow
    • Take part in FMEA reviews in your organization and contribute to CFT meetings
    • Conduct basic SPC & MSA studies and interpret results.
    • Participate in FMEA discussions
    • Add value in Production/Manufacturing Services through effective implementation of the core tools
         
     
    Training Methodology
     

    Learning by doing approach: The entire program is divided into 5 sessions (Total 34 hours) on Core tools. Sessions are staggered over weeks to give inputs in stages along with assignments

    • Session 1Advanced Product Quality Planning (APQP) :3 hours each on 14th to 15th December 2021, Total 6 hours
    • Session 2: Failure Mode and Effects Analysis (FMEA) 3 hours each on 21,22,23 December 2021, Total 9 hours
    • Session 3: Measurement System Analysis (MSA), 3 hours each on 28,29,30 December 2021, Total 9 hours
    • Session 4: Statistical Process Control (SPC), 3 hours each on 4,5 January 2022, Total 6 hours
    • Session 5: Production Part Approval Process (PPAP)  6 January 2022, 4 hours
    • Quiz question sets in every session to ensure participants have understood the topics.
    • Assignments after each session ( 4 sets of assignments ) to ensure participants not only learn the theory, examples, case studies during training but also become competent to practice by themselves.
    • Participants to complete the assignments and submit before the next session
    • Review of assignments for corrections / improvement
    • Final test and Assessment
    • Certification issued after completion of assignments and final test
    • Soft copies of Training Material and Case studies will be given after the training.

    The program is designed to ensure participants can effectively learn and implement Core Tools of Quality in their own projects in the industry.

    Fee Per Participant (Per Login)

    Rs. 22000/-
    +18% GST

    IMTMA Members/ Micro Companies/ Individuals/ Educational Institutions / Students/ IMTMA Non Members/ Others

    USD 880/-

    Overseas Participants

     
    Participant Profile
     

    This course is ideal for those who are responsible for product development, operations management, quality control, and engineering including department managers, supervisors, quality representatives, engineers and administrative staff who have a focus on business improvement, performance and profitability.

     
    Faculty
     

    This programme will be conducted by Mr M. C. Ramakrishnan, Former Vice President -Quality, Bosch Limited & Mr Gautam Doshi, Advisor, IMTMA.

    Mr M. C. Ramakrishnan is an industry expert with over 40 years of experience in the field of quality tools like Six Sigma, SPC, MSA, Poka - Yoke etc. He is a trained ISO 9001 and TS 16949 auditor, trained six sigma black belt as well as an FMEA moderator. He has championed a number of Quality Improvement projects at Bosch. He was associated with Bosch’s campaign and pursuit for 5S, Poka Yoke, SPC, MSA & TPM initiatives.


    Mr Gautam Doshi is a B.Tech. (Mech) from IIT, Powai and an industry expert with over 45 years of experience in Machine Tool and Automotive industry. He has conducted several training programmes, seminars & workshops on machine tool related subjects. He is a consultant to reputed companies in the area of Productivity and Quality improvement and an Adviser to many companies manufacturing automotive components and Dies & Moulds. Mr Doshi is former Vice President & Technical Director, PMT Machine Tool Automatics Ltd., Pune and has also served in Tata Motors for over 5 years. He is the author of several IMTMA publications such as ‘First Time CNC’, Guidelines on Process Capability to name a few.

    For Registration Contact
    Nishant Singh
    Programme Coordinator
    9823174010
    nishant@imtma.in
    Contact Address

    INDIAN MACHINE TOOL MANUFACTURERS' ASSOCIATION
    Plot 249F, Phase IV, Udyog vihar,Sector - 18,
    Gurgaon - 122015

    Tata no- +91-124-6463101
    Tel : 0124 4014101 - 04
    Fax : +91-124-4014108

    REGISTRATION : Prior registration with an online advance payment is must. Number of participants is limited and will be accepted on ‘First Come First Serve’ basis. A Certificate of participation will be issued to participants.

    Copyright © 2024 Indian Machine Tool Manufacturers' Association. All Rights Reserved.