Master class in Implementing Industry 4.0 in Manufacturing

Master class in Implementing Industry 4.0 in Manufacturing – A Hands on approach
Date : 17 July to 12 August, 2023
Venue : IMTMA Technology Centre, Bengaluru

Last date for registration 10 July 2023

Early Bird Offer : Avail 10% concession by registering and paying online
on or before 02 July 2023

INTRODUCTION

Industry 4.0 / Smart Manufacturing is fast becoming an inevitable evolutionary step for "future compatibility" in Indian Manufacturing industries. Indian Industry is presently struggling to figure out how to begin "Digitalization" drive economically and how to retrofit it into existing manufacturing system blended with advanced and legacy machines. To illustrate, develop confidence and show the way forward, IMTMA has now developed an I4.0 enabled facility comprising of CNC Machines, legacy machines, metrology equipment, autonomous material handling systems and Automation, where smart manufacturing aspects can be practically demonstrated.

To extend the benefits of experience and competency in Industry 4.0 or Smart Manufacturing, Indian Machine Tool Manufacturers' Association (IMTMA) is organising an intensive 4-weeks course on Master class in Implementing Industry 4.0 in Manufacturing with hands-on approach. The course enables the participant for implementation of these technologies in any manufacturing domain.

FOCUS AREAS

Machine tool and manufacturing processes

Essentials of Machining Operations; Turning, Milling, Drilling, Grinding, etc.,
Dimensional Metrology; Hands-on practice in Measuring Instruments
Hands-on Practice in CNC machine Operations and Programming
Work holding Fixtures – Types and Elements; Quick changing / zero-point clamping System
Limits, Fits and Tolerances; GD&T
Essential aspects of OEE, SPC, TPM
Overview of Casting, Injection moulding, sheet metal operations, Additive Manufacturing, etc.

CNC Control system Architecture

Electrical basics
Hands-on practice on PLC Programming and HMI
CNC control system architecture
Servo motors and Servo drives
Smart sensors – Types, Selection and application
Robot Automation – Types, Application, Programming and Interfacing

Industry 4.0/Smart Manufacturing:

Overview of Industry4.0 – what, why and How?
Introduction to PYTHON Programming
IIoT and Cloud communication gateways; Edge Computing; Cloud Computing
Data Acquisition; Data Analytics and Integration
Understanding of RFID/ Bar code reader for traceability
Cyber Security
AR, VR & MR
Artificial Intelligence and Machine Learning

Implementation I4.0 – Live Project

Project – Implementation of I4.0 at production shop for OEE, Energy Monitoring, Part traceability, SPC, Predictive Maintenance, AR/VR and autonomous material/tool movement, Intelligent Fixturing
Feasibility study
Blueprint development
Selection of hardware and software
Identification of sensors, QR codes, locations, PLC & HMI
Retrofitting on legacy machines
Energy Monitoring & Energy Analytics
Data capturing through FOCAS / OPCUA
OEE monitoring
Industry Visit

KEY TAKE AWAYS

Understand the production processes in manufacturing.
Understanding of CNC control system and its compatibility for I4.0
Understand PLC and HMI for I4.0 interfacing.
Smart sensors, Gateways, and cloud storage
How to track the data from the machines to prepare the report
How the legacy machines can be digitalized
Data acquisition from the machine for calculation of OEE and Energy efficiency
Latest Technologies like AI, ML, AR, VR and MR
System Integration
Configure reports and dashboards.

Facilities

Industry 4.0 enabled Digital Factory with CNC machines, Metrology Equipment including CMM, CAD/ CAM/ CAE and accessories
Industrial Electricals
Industrial Sensors Training Kit
PLC Programming & simulation training kits
HMI & Graphic Operation Terminal (GOT)
Motor controlled Variable frequency drive training kit
Motion control Servo motor/ servo drive training kit
I4.0 Compatible Hydraulic training kit
I4.0 compatible Interchangeable Quick Clamping systems
0 compatible 6 axis Welding and Machine Tending Robots
3D printing machine for polymers
I4.0 compatible Laser marking machine
Modular Production Systems with Industry 4.0 features
Classroom with computer workstations in-network with the CNC machines through LAN for seamless data transfer, productivity monitoring and control

PARTICIPATION FEE

Rs. 60000/-
+18% GST

IMTMA Members/ Micro Companies/ IMTMA Non Members/ Others

Rs. 40000/-
+18% GST

Individuals

USD 2200/-

Overseas Participants

Group Concession : 10% for 3 to 5 and 20% for 6 and more delegates being nominated from the same company

Participant Profile

Being an interdisciplinary subject, the course is applicable to engineering graduates from Mechanical, Mechatronics, Electrical, Electronics, Instrumentation, Aerospace, Robotics, Computer science and IT
New recruits, Engineer Trainees, Supervisors
Fresh engineering of Degree and Pre final year engineering students for internship

For Registration Contact

Maheswaran
Programme Coordiantor
9880529461
maheswaran@imtma.in

Contact Address

INDIAN MACHINE TOOL MANUFACTURERS' ASSOCIATION
@ BIEC, 10th Mile, Tumkur Road, Madavara Post,
Bangalore - 562 123

Mob : +91 98863-31231
Tel : 080-66246600
Fax : 080-6624-6658

REGISTRATION : Prior registration for participation is necessary. Number of participants is limited and will be accepted on ‘First Come First Serve’ basis. A Certificate of participation will be issued to participants.

Important Information : Participation fee includes, course material, working lunch and tea / coffee. Interested companies are requested to register online by clicking on 'REGISTER' button and by filling up the nomination authority and participant's details in specified form.