Intensive Course in Production Engineering

Intensive Course in Production Engineering - Hands-on Workshop @ Pune

Date : 3 October to 4 November, 2023

Venue : IMTMA Technology Centre, Pune

INTRODUCTION

*Participants can select and register for individual modules.

An engineer stepping into the manufacturing domain needs to know the complete spectrum of activities of converting ART to PART with a holistic approach. Hence IMTMA has developed this course in consultation with industries covering Manufacturing Drawing, Process Planning, Tooling and Fixturing, CNC Programming and Operations, and Quality Control / Assurance. The Engineers will be trained in the above topics with Hands-on practice in various machines, CAD/CAM, Measuring Instruments, and other accessories.

This course will enable the engineers to get complete orientation in the latest manufacturing practices as adopted in a modern shop floor and equips them with the necessary knowledge and skills. After completion of this course, engineers would be confident to start their career in manufacturing industries in multiple functions including Manufacturing Engineering, Production, Quality, Vendor Development, Service and Application etc,

Employees from various companies like Bajaj Auto, SKODA Auto Volkswagen, Dana Anand Group, Enpro, Alex Machine Tools, Setco Spindles, TVS Motors, Maruti Suzuki, Hero Moto Corp, Sansera Engineering, Wabco India, Leo fasteners, Kar Mobiles etc. have participated and have achieved Productivity and Quality improvement in their projects by implementing some of the key learnings from such courses.

You may consider participating in the individual modules as well:

Module 1: Manufacturing Drawing Interpretation : Retrieving Quality Parameters and Measurements | Date : 3 to 7 October, 2023 Click Here to register for module 1

Modiule 2: Mastering in Manufacturing Process and Process Planning in CNC Turning Applications | Date : 9 to 13 October, 2023 Click Here to register for module 2

Module 3: Mastering Manufacturing Process: Optimization through right selection of Cutting Tools and Cutting Parameters in Milling Applications| Date: 16 to 20 October, 2023 Click Here to register module 3

Module 4: CNC Programming for Turning and Milling Operations | Date : 25 - 27 and 30 - 31st October 2023 Click Here to register for module 4

FOCUS AREAS		KEY TAKE AWAYS
Manufacturing Drawings and Work Material - Manufacturing Drawing Reading including Interpretation. Limits, Fits, Tolerances, GD&T, Surface Roughness: Importance in Manufacturing Types of engineering materials, properties, and Heat treatment processes Manufacturing Process – Various Machining processes and optimization of cutting parameters. Work holding and fixturing. Hands-on practice in Tooling, Work Holding, and other accessories Process Planning for manufacturing. Cutting Tools and Tool Holders for various metal cutting processes. CNC Programming: Basics and advanced and hands-on practice on simulation softwares Hands-on practice in CNC Turning and Machining centres Cycle time calculation and optimization Quality and Inspection – Hands-on practice in measuring instruments, Digital Height Guage, CMM, VMM, Dimensional and Geometric Tolerances: Measurement & Quality Control Introduction to statistical process control (SPC) Analysis and trouble shooting for machining defects Overall Equipment Effectiveness (OEE) Overview of Industry 4.0 5S concepts and KAIZEN Autonomous Maintenance (JH) – one of the main pillars in TPM Industry Visits Soft skills development - Presentation Skills, E-mail etiquettes Project work and Evaluation - Assessment through the presentation, test, viva, and practicals.		After undergoing the programme, the participants will gain: Comprehensive Hands-on knowledge on production to despatch Gain Confidence and competitiveness to be a successful engineer Exponential career growth in manufacturing industries In-depth understanding of CNC machines and their aggregates Thorough knowledge of CNC programming and its optimization for higher productivity Confident to take right decisions on machines, processes, tools, and fixtures based on process planning Collaborative working skills with people, machines, and process A complete insight into Computer Integrated modern Manufacturing environment Ability to develop process plan for machined parts Practical inputs about the selection of tools & cutting parameters for various CNC machining operations Practice in Measuring instruments and equipment for quality control of parts

Training Methodology

Training in Modern manufacturing set up with CNC machines, CAD/CAM/CAE,VMM and CMM
Learning by Doing: Blend of Classroom (40%) and practical sessions (60%)
Exercises in Manufacturing Drawing, Process Planning, Tooling, and Fixturing
Hands-on training sessions in CNC Turning & Vertical Machining Centres
CNC Programming using Simulation of FANUC and SIEMENS control systems.
Project work with real-time machining of components in CNC machines
Hands-on practice in various measuring instruments used in the production shop
Presentation / Exercises to acquire the necessary Soft skills
Weekly Assignments and Tests
Mock interviews with preparation for placement interviews
Final evaluation and certification

Facilities

IMTMA Technology Centre at Chinchwad, Pune is equipped with state of the art training facilities viz.

Modern Manufacturing set up with CNC machines, CAD/CAM/CAE and accessories
CNC Vertical Machining Centre & CNC Turning Centre
CNC Simulators for FANUC and SIEMENS controllers
Mechanical Press, Hydraulic Press and Complete set of Dies – Blanking, Forming ,Cam Piercing and checking Fixture
Rotary Swaging Machine and Demo dies
Advanced Laser Marking Machine
Metrology Lab with measuring instruments, digital height gauge, Vision Measuring Machine and CMM
Surface roughness tester
Accessories: Touch probes, Tool Holders and Zero point clamping systems and Electromagnetic clamping systems
Latest types of cutting tools and work holding systems
CAM Programming: Cadem and Mastercam CAD/CAM Softwares
Digital Network Classroom with computer workstations

PARTICIPATION FEE

Rs. 36000/-
+18% GST

IMTMA Members/ Micro Companies/ IMTMA Non Members/ Others/ IMTMA Members/ Micro Companies/ IMTMA Non Members/ Others

Rs. 28000/-
+18% GST

Individuals/ Educational Institutions / Students/ Individuals/ Educational Institutions / Students

USD 1440/-

Overseas Participants/ Overseas Participants

Group Concession : 10% for 3 to 5 and 20% for 6 and more delegates being nominated from the same company

Participant Profile

Engineers/supervisors from manufacturing industries, responsible for productivity and quality improvement.
New recruits/trainees in manufacturing industries.
Fresh Mechanical Engineers after completion of their Degree / Diploma in Mechanical or allied disciplines.
Pre-final year engineering students from Mechanical or allied disciplines.
Design engineers who are willing to have a strong foundation through hands-on training in the latest manufacturing practices.

Faculty

This programme will be conducted by industry experts from IMTMA Technology Centre.

For Registration Contact

Nagraj Hamilpure
Programme Coordinator
9881616902
n.hamilpure@imtma.in

Contact Address

INDIAN MACHINE TOOL MANUFACTURERS' ASSOCIATION
12/5, D-1 Block, MIDC, Chinchwad,
Pune-411019

Board Line : +91 7066030531 / 532

REGISTRATION : Prior registration for participation is necessary. Number of participants is limited and will be accepted on ‘First Come First Serve’ basis. A Certificate of participation will be issued to participants.

Important Information : Participation fee includes, course material, working lunch and tea / coffee. Interested companies are requested to register online by clicking on 'REGISTER' button and by filling up the nomination authority and participant's details in specified form.