About this Program


Over the last 30 years Six Sigma methodology have proven its utility to all the organizations who have learned and practiced with religious sincerity. It has given huge benefits to all the practicing organizations in terms of improved market penetration, customer delight, better business process performance, breakthrough results, and reduced cost of doing business and contributed to increasing revenues and profitability significantly. It creates an infrastructure and culture to drive improvements and sustain improvements over a long period of time. Other than contributing to financial benefits, it has also created leaders, problem solvers and achievers who have made a positive difference and added values to their organization and all stakeholders.

Effective implementation of Six Sigma can make an organization locally as well as globally competitive. It is all the more imperative today when many organizations are struggling for profitability and Government of India is prioritizing 'Make in India' for both local consumptions and exports. In view of the above, IMTMA is launching a comprehensive 36 Hours IMTMA Certified Six Sigma Green Belt Professional programme.

Schedule


Session 1 10:00hrs to 14:00hrs 24 - 25 Aug 2021 8 Hours
Session 2 10:00hrs to 14:00hrs 31 Aug - 1 Sept 2021 8 Hours
Session 3 10:00hrs to 14:00hrs 7 - 8 Sept 2021 8 Hours
Session 4 10:00hrs to 13:00hrs 14 - 15 Sept 2021 6 Hours
Session 5 10:00hrs to 13:00hrs 21 - 22 Sept 2021 6 Hours

Focus Areas - DMAIC Approach


Introduction to Six Sigma methodology
What is DMAIC process




Define Phase :

  • Overview of Six sigma, Project selection, Problem statement
  • Project Charter, SIPOC, Stakeholders engagement ( RACI )
  • Voice of Customer, KANO Model, CTQ Tree, Toll gate reviews at the end of each phase training

Improve Phase :

  • Improvement plan for the Root causes, Creative Idea generation techniques
  • Mistake proofing, Evaluation of proposed solutions
  • Piloting, Before-After Analysis
  • Detailed implementation plan, Risk Analysis and Cost benefit analysis
  • Cost Benefit Analysis, Tracking and Monitoring

Measure Phase :

  • Data type, Prioritize Project Y, Performance standard, Understanding Defects
  • Basic Statistics, Prioritization Matrix, Data Collection Plan, Check sheets, Stratification, Sampling Strategy
  • Measurement System Analysis ( Variable and Attribute Parameters ), Inferential statistics, Graphical Analysis ( Multiple Tools )
  • Common and Special Causes of Variation, Process Stability and Capability, Normal distribution, Sigma level calculation ( continuous and discrete data )
  • MINITAB learning of MSA ( Measurement System Analysis ) and Graphical analysis tools, Toll gate review

Control Phase :

  • Planning for control, Control charts
  • Control Mechanism based on Dependent factors and Mistake Proofing
  • Visual work place, Standardization, Layered Process Audit ( LPA )
  • Control Plan, Few Influencing strategies, CTQ Monitoring
  • Project Closure with key learning, Sign off sheet

Analyze Phase :

  • Process Mapping, Organizing Potential causes and Root Cause validation
  • Concept and Tests of Hypothesis, Correlation and Regression
  • Effective Brainstorming, Cause & Effect Diagram, Cause and Effect Matrix
  • 5 Why, Tree Diagram, 5W 1H
  • FMEA, Cause Validation Plan and Methods, Concept and Tests of Hypothesis ( Variable and Discrete data )
  • Correlation and Simple Linear Regression

  • Toll gate reviews at the end of each phase
  • MINITAB learning of all Measure, Analyse, Improve and Control Phase Tools

Unique Features


  • Learning by doing approach: Classroom exercises and assignments during the training sessions to ensure participants learn various tools and practices being shared
  • Soft copies of Training Material will be given after the training
  • Minimum 5 excellent Industry Case studies will be shared. Some are award winners in national competitions
  • Staggered sessions: The program is staggered over 1 month to ensure participants can read the materials after every session and seek clarifications / questions in the subsequent sessions
  • Practice between sessions for ensuring better and effective learning'
  • Hand holding support for project implementation ( Optional )
  • Mandatory and minimum eligibility criteria for certifications
  • No. of participation per batch is limited to 20 maximum
  • Faculty is a Six Sigma Master Black Belt implemented more than 2000 improvement projects that have generated financial benefits of more than 40 Million USD

Participants' Eligibility


  • Engineers, Executives with minimum 2 years of Industry experience and strong process orientation. Supervisors to Senior Managers, HODs of all departments
  • Person wants to participate in an improvement project for solving problems, using Six Sigma tools
  • Person wants to improve his / her analytical skill
  • Person aspires to be future leader and better decision maker
  • Any organization irrespective of type of products, services, domain, size, market
  • Faculty from engineering institutions
  • Students from Engineering and B schools

Training Methodology


  • The online training program is divided into 5 sessions of 8 + 8 + 8 + 6 + 6 Hours
  • Sessions are staggered over weeks to facilitate better understanding and implementation of the tools
  • Assignments: Participants will be given multiple assignments during every session, as classroom exercises. This is the unique feature of this program
  • There will be a qualifying final test after all the sessions. Test will have multiple choice questions. Duration: 90 Minutes. Minimum qualifying marks for certification is 60%
  • Post training, participant can select, lead and complete a project as per IMTMA Six Sigma methodology in 4 - 6 months and contact IMTMA for 'Six Sigma Green belt' certification. IMTMA faculty will conduct the final review to validate successful execution as per Six Sigma methodology. His decision is final. OR if the organisation want handholding support during the projects execution period, IMTMA faculty will be engaged for the same
  • Project selection as per criteria for Six Sigma Green Belt Project
  • Final project Review
  • Hand hold for Six Sigma Project Implementation - Contact IMTMA for more details

Key Take Aways


  • Understand required tools and techniques of Six Sigma Green Belt methodology including various statistical tools
  • Apply their learning in workplace
  • Identify right opportunities and projects, execute projects to improve Process and Operational performance
  • Understand the causes of process variations and improve the processes to reduce the variations, improve process stability and capability for consistent desired results
  • Improve their problem solving skills
  • Come out of departmental silos and work effectively in a cross functional collaboration
  • Reduce COGS and improve Customer satisfaction
  • Become 'IMTMA Certified Six Sigma Green Belt Professional'

IMTMA Six Sigma Certification of Participation Criteria

All Participants will be awarded 'Certification of Participation' after attending all the sessions, completion of assignments and passing the qualifying exam with a minimum score of 60% at the end of the training.

IMTMA Certified Six Sigma Green Belt Professional Criteria

All participants will be awarded 'IMTMA Certified Six Sigma Green Belt professional', based on the criteria listed below.



Criteria for IMTMA certified Six Sigma Green Belt Professional


  • Post training, participant should select, lead and complete a project as per IMTMA Six Sigma methodology in 4 - 6 months and contact IMTMA for 'Six Sigma Green belt' certification
  • IMTMA faculty will conduct the final review to validate successful execution as per Six Sigma methodology. His decision is final. Each project final review may take about 2.5 to 3 Hours
  • Pass 'Data Analysis' test after the project review
  • IMTMA will prepare question sets ( Data, case, and example ) that have to be analysed and interpreted correctly by the project leader. Analysis will be using MINITAB software
  • Test duration: 90 Minutes
  • For Green belt certification, leader has to pass the test. Qualifying marks: 70%

Note: More details will be shared after getting the enquiry from the interested organization.

Faculty


This Program will be conducted by Mr. Subrata Mitra Majumdar.

  • Mr Subrata Mitra Majumdar is a Graduate Mechanical Engineer from 'Indian Institute of Engineering Science and Technology ( erstwhile Bengal Engineering College, Shibpur ) in 1986. He is a Six Sigma Master Black Belt from Indian Statistical Unit Bangalore, Lean Black Belt from Kennametal HQ USA, Total Quality Management from AOTS Osaka, Japan and EFQM Business excellence by CII IQ Bangalore.
  • He has worked for 33 years in both Indian and MNCs like Anand Automotive, ABB, Saint Gobain, TATA Autocomp, Kennametal and YG1. He was WCM & Quality head in Saint Gobain Abrasives, Corporate Quality & Operational Excellence head in TATA Autocomp Systems ( Multiple BUs ), Asia Pacific Operational Excellence head ( 20 plants / PUs, Regional offices in 12 APAC countries ) in Kennametal, Group VP ( 4 diverse SBUs ) in Birla Precision, Global Mfg Improvement head & Managing Director in YG Cutting Tools India.
  • Implemented Best Practices, Methodologies, Systems at 40 plants in 12 countries - ISO 9001, ISO 14001, OHSAS 18001, TS 16949, Balance Business Score Card, Cost of Quality, Lean Manufacturing, Six Sigma, TQM, TPM, QFD, Problem solving Tools, Constraint Mgmt.
  • Conducted training in 11 countries in Asia & Europe. Trained more than 5000 people. He Led, coached, mentored more than 2000 projects that have contributed to financial benefits of about 40 Million USD. Many projects have won national and company global awards many times - NIQR, CII, QCI, Symbiosis Institute, Saint Gobain corporate India, Kennametal Inc.
  • He has prepared training courses and conducted Six Sigma ( Green belt and Black Belt ) training since 1999 in different organizations - ABB, Saint-Gobain, TATA Autocomp, Kennametal. Conducted Six Sigma training in India, China, Singapore, Israel.
  • He led, coached, mentored about 300 Six Sigma projects that have generated financial benefits more than INR 50 Cr.
  • He has been a jury multiple times, in national Lean-Six Sigma competitions conducted by CII, NIQR, SCMHRD.

Participation Fee


IMTMA Members / Individual

₹ 25,000/-

+ 18% GST

per participant

IMTMA Non Members

₹ 30,000/-

+ 18% GST

per participant

Overseas Participants

$ 900/-

per participant


For more details contact


Nishant Singh

Programme Coordinator

Mobile : +91 9823174010 | Email : nishant@imtma.in

Ramesh P

Programme Coordinator

Mobile : +91 9845277682 | Email : ramesh@imtma.in

Indian Machine Tool Manufacturers' Association
Bangalore International Exhibition Centre ( BIEC ), 10th Mile, Tumkur Road, Madavara Post, Bangalore, 562123



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