Global Best Practices in “Design - Failure Mode & Effects Analysis (Design - FMEA)” as per AIAG – VDA
Date : 23 to 24 September, 2021
Time : 1330 Hrs to 1745 Hrs ( Online Mode )
 
INTRODUCTION
 

Failure mode and effects analysis (FMEA) identifies and reduces risks throughout the supply chain. Additional cost savings result from developing FMEA by means of FMEA data models, catalogues and basic FMEA. Design FMEA is used to identify potential risks in the design phase, to evaluate their significance and to initiate suitable measures for their avoidance or detection in good time. DFMEA facilitates to consider entire life span of the product during design stage. It helps to reduce Engineering / Design time.

Keeping this in view, IMTMA is organizing an online training on Global Best Practices in "Design - Failure Mode & Effects Analysis (Design - FMEA)" as per AIAG – VDA. This program presents the decisive success factors for the development of system FMEA with special focus on Design-FMEA. Participants will be able to successfully participate in FMEA analysis as "Subject Matter Experts" and prepare for future work as an FMEA facilitator.

*Note: Participants may consider attending both the modules i.e. Design - FMEA (23 - 24 Sep) and Process - FMEA (29 - 30 Sep). Click here for more details.
FOCUS AREAS
  
KEY TAKE AWAYS
  • Objectives of FMEA with special focus on Design-FMEA
  • Definitions (risk, risk management ...)
  • The FMEA as a tool for quality and inspection planning
  • Stumbling blocks and their avoidance
  • FMEA and product liability
  • The seven steps of FMEA (AIAG/VDA manual, 1st edition 2019)
  • Special features of the MSR FMEA (detection measures and system reactions in the field)
  • Success factors in developing FMEA
  • Reduction of FMEA development costs
  • Harmonized evaluation catalogues (meaning, occurrence, detection)
  • Action Priority (AP) instead of risk priority number (RPN)
  • FMEA interfaces to other tools (including QFD, DVP&R, Control Plan)
  • Building the system structure for designs
  • Building the functional structure for designs
  • Weaving of functional networks
  • Building controls against failure modes for design throughout the structure
  • Weaving of failure nets
  • Evaluation of risks
  • Design optimization by developing avoidance and detection strategies
  • Application areas of the FMEA
  • Development/Moderation of FMEA –Basics of FMEA Moderation, Task of Moderator, Moderation methods and visualisation techniques, Group dynamics & Dealing with conflicts, Project Tracking, FMEA maintenance and processing.

CASE STUDIES FROM INDUSTRY

  • Tailor made FMEA for reliable performance of Off shore wind turbines
  • Customised risk assessment system for Goodluck Industries, India

KEY FEATURES OF THE PROGRAMME

  • Duration: 8 Hours over 2 days 
  • Professional seminar facilitation
  • Seminar documents (PDF download)
  • Certificate of participation
  • Plenty of opportunities to exchange experiences and knowledge.
  
  • Capabilities to avoid Possible failures in products and processes
  • Will be able to enhance the functional safety and reliability of products and processes
  • Competitiveness in achieving the robust design, stable and capable processes.
  • Capable to reduce the product modifications and reduce the costs
  • Capable to reduce significantly the Internal and external failure costs
  • Exoneration provided in claims for product liability.
  • Capable to avoid the disturbances at the SOP
  • Optimized communication at customer or supply chain.
     
Fee Per Participant (Per Login)

Rs. 20000/-
+18% GST

IMTMA Members/ Micro Companies/ Individuals/ Educational Institutions / Students/ IMTMA Non Members/ Others

USD 800/-

Overseas Participants
 
Participant Profile
 

Specialists for planned FMEA, Product Design engineers, Assembly engineers, Maintenance engineers, Quality engineers, Servicing engineers, Future FMEA moderators, Interested managers from all specialist areas.
 
Faculty
 

This programme will be delivered by Mr. Winfried Dietz, Founder and Managing Partner, DIETZ Consultants, Germany.
Winfried Dietz has more than 30 years of practical experience as a FMEA consultant, trainer and coach specialising in implementing FMEA. Further areas of his interest and work are in APQP, 8D, PPAP and Functional Safety as well as their interactions. He has performed FMEA in a number of industries located at Europe, India, China, South America and USA bringing significant improvements in product and process reliability leading to better business results. In addition to automotive sector his interactions cover other sectors including Aircraft Industry, Railways, Medical Equipment, Chemical Process plants, Food Industry, Wind Turbine and Solar Industry, Pharmaceutical Industry. He has been certifying FMEA moderators in Germany for the VDMA (German Mechanical Engineering Federation) for more than a decade.
For Registration Contact
Amarendu Debnath
Programme Coordinator
+91 9977133067
gurgaontraining-an@imtma.in
Ramesh P
9845277682
ramesh@imtma.in
Contact Address

INDIAN MACHINE TOOL MANUFACTURERS' ASSOCIATION
Plot 249F, Phase IV, Udyog vihar,Sector - 18,
Gurgaon - 122015

Tata no- +91-124-6463101
Tel : 0124 4014101 - 04
Fax : +91-124-4014108

REGISTRATION : Prior registration with an online advance payment is must. Number of participants is limited and will be accepted on ‘First Come First Serve’ basis. A Certificate of participation will be issued to participants.
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