• Objectives of FMEA with focus on Design-FMEA and Process-FMEA
• Definitions (risk, risk management ...)
• The FMEA as a tool for quality and inspection planning
• Stumbling blocks and their avoidance
• FMEA and product liability
• The seven steps of FMEA (AIAG/VDA manual, 1st edition 2019)
• Special features of the MSR FMEA (detection measures and system reactions in the field)
• Success factors in developing FMEA
• Reduction of FMEA development costs
• Harmonized evaluation catalogs (meaning, occurrence, detection)
• Action Priority (AP) instead of risk priority number (RPN)
• FMEA interfaces to other tools (including QFD, DVP&R, Control Plan)
• Building the system structure for designs and processes
• Building the functional structure for designs and processes
• Weaving of functional networks
• Building controls against failure modes for design and process throughout the structure
• Weaving of failure nets
• Evaluation of risks
• Design and Process optimization by developing avoidance and detection strategies
• Application areas of the FMEA
• Development/Moderation of FMEA –
  Basics of FMEA Moderation, Task of Moderator, Moderation methods and visualisation techniques, Group dynamics & Dealing with conflicts, Project Tracking, FMEA maintenance and processing.

CASE STUDIES FROM INDUSTRY

• Tailor made FMEA for reliable performance of Off shore wind turbines for European customer
• Customised risk assessment system for Goodluck Industries, India.

KEY FEATURES OF THE PROGRAMME

1. Duration :
   • For Module 1 & 2 : 16 Hrs over 4 days
   • For Module 1 : 8 Hrs over 2 days
   • For Module 2 : 8 Hrs over 2 days
2. Professional seminar facilitation
3. Seminar documents (PDF download)
4. Certificate of participation
5. Plenty of opportunities to exchange experiences and knowledge

• Capabilities to avoid Possible failures in products and processes
• Will be able to enhance the functional safety and reliability of products and processes
• Competitiveness in achieving the robust design, stable and capable processes.
• Capable to reduce the product modifications and reduce the costs
• Capable to reduce significantly the Internal and external failure costs
• Exoneration provided in claims for product liability.
• Capable to avoid the disturbances at the SOP
• Optimized communication at customer or supply chain
• Capable to prioritize product/process deficiencies
• Capable to minimize late changes and associated cost
• Able to emphasize problem prevention.

Participant Profile

• Product Design engineers
• Production engineers
• Process engineers
• Maintenance engineers
• Service engineers
• Quality engineers
• Assembly engineers
• Future FMEA moderators
• Interested managers from all specialist areas