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Lean Manufacturing to eliminate waste and add value to customer - Level 2


Lean Manufacturing to eliminate waste and add value to customer - Level 2

Date : 21 to 22 May, 2020   Location / Mode : Bangalore


INTRODUCTION

Lean is a systematic methodology with a focus on the Customer to separate Value-Added and Non-Value Added Activities (Waste), and then reduce and eliminate Waste in all processes. It is a manufacturing system that allows minimal use of equipment and labor to produce defect free products in the shortest possible time with least amount of left over.Lean will help to achieve significant improvements in Productivity, Quality and Delivery – 20% YOY and add to bottom-line and company will become preferred supplier to your satisfied customers and become market leader. This will help you to achieve healthy Growth, Profits, ROI and Cash flow. Cost reduction to the tune of minimum 15% YOY in COGS (Material cost, Labour Cost, Overhead, Expenses) possible with Total Employee Involvement in Lean.

Keeping this in view, Indian Machine Tool Manufacturers' Association (IMTMA) is organizing a 2 day programme on “Lean Manufacturing to eliminate waste and add value to customer-Level 2” on 21 - 22 May 2020 at Bangalore.


  • 7 QC Tools for Problem Solving
  • Skill Matrix, Multi-skill
  • Time and Work study
  • Motion Analysis – Spagetti Diagram
  • PQ-PR Analysis
  • Value Stream Map – Current State and Future State
  • Lean Manufacturing Guidelines
  • Create connected process flow
  • Standard Operations to improve FLOW – Takt Time, Motion Analysis, Process data, Capacity sheet, Line Balancing, Standard Work Combination chart, Productive Layout, Standard work
  • A3 Process – Project management, Problem solving

After undergoing the programme, the participants will be able to -

  • Understand necessity of Lean Manufacturing
  • Understand skill Matrix, time and motion study
  • Understand 7QC tools, VSM, PQ-PR analysis etc.
  • Improve problem solving and leadership skills
  • Learn how lean will help to reduce cost
  • Lead Organizational transformation for excellence

Managers, Engineers from MSMEManagers, Engineers from Production, purchase
Managers, Engineers from R&D, NPD etc.
Faculties from academic institutes

Relevant companies

Auto OEMs (SIAM)
Auto ancillaries (ACMA)
Pump manufacturers (IPMA)
Aerospace ancillaries
Defence & Railway Establishment (PSUs / OFBs)
General Engineering (IEEMA / AIEMA)
Engineering Service providers (ESP)
Faculty from engineering colleges
Students from engineering colleges

This Program will be conducted by Mr. Subrata Mitra Majumdar

Mr. Subrata Mitra Majumdar, is a Management and Operational Excellence Consultant and a faculty of IMTMA. He is a Mechanical Engineer from Bengal Engineering College, Shibpur", Calcutta in 1986, Six sigma Master Black Belt, Lean Black Belt,TQM trained in Japan.

He has about 33 years of regional and global experience in multiple executive roles in Business management, Profit & Loss Management, Strategy, Operations, Quality ,Safety and Environment Management, Supply Chain , New Product Development, Enterprise Operating system deployment, Operational and Business Excellence.

He has worked with both Indian and MNCs like Anand Automotive, ABB, Saint Gobain, TATA Autocomp, Kennametal and YG1. Conducted training in India and outside – China,Singapore, Thailand, Malaysia, Japan, Korea, Taiwan, Australia, Israel, Germany. Trained more than 3000 people so far in last 20 years and implemented TQM, Lean Manufacturing, Six Sigma at about 40 plants,12 countries in Asia. Led, coached, mentored more than 1800 improvement projects that have generated financial benefits ( Top and Bottom line ) of more than 40 Million USD.





REGISTRATION :  

Prior registration for participation is necessary. Number of participants is limited and will be accepted on ‘First Come First Serve’ basis. A Certificate of participation will be issued to participants.

Important Information : Participation fee includes, course material, working lunch and tea / coffee. Interested companies are requested to register online by clicking on 'REGISTER' button and by filling up the nomination authority and participant's details in specified form.

FEE PER PARTICIPANT

IMTMA Members / Micro Companies

Rs. 9500/-

+18% GST


IMTMA Non Members/ Others

Rs. 10500/-

+18% GST


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