Hydraulic System Design for Machineries

The course covers everything from the basics of Hydraulics to final design of the power pack. Hydraulics system if not implemented correctly results in poor machine performance & quality problems during running.

Conceptualization w.r.t the actual requirement in terms of force, speed and safety is very essential during design. Selection of hydraulic elements, sizing of elements, calculations for optimization, the design of the entire system is very vital in any mechanical industry. Assembly of hydraulic elements, hydraulic plumbing, machine interface, and troubleshooting is a key requirement.

During the course, a complete hydraulic power pack design will be carried out from concept to final design.

FOCUS AREAS

• Basics of Hydraulics
• Brief on Fluids, Pumps, Direction, Flow, Pressure Control Valves, and Symbols
• Introduction Hydraulic Actuators, Reservoirs, Hoses, Pipings, Fittings, Modular Valves, Manifolds, Electrical Devices, Proportional Valve, and Servo
• Study of customer input for hydraulic power pack design
• Design exercise for hydraulic power pack - case study
• Design Input-> Design Calculations-> Selection Of Hydraulic Elements-> Circuit Diagram-> BOM-> Detail Design in 2D Or 3D On CAD
• Assembly, Maintenance and Trouble Shooting

Key Take Aways

• Comprehensive design knowledge on the hydraulic power pack
• Hands-on assembly, testing, troubleshooting
• Knowledge in a systematic approach to Hydraulic design

Benefits

• Thorough knowledge of Hydraulic design fundamentals
• Develops full confidence in Hydraulic design

Participant Profile

This programme will benefit practicing Engineers and managers from industry 

Faculty

Mr. N Swaminathan, an Industry expert with over 35 years of rich experience in the field of Oil Hydraulic/Lubrication/Fluid Handling technology.

Mr. Balashankar, an Industry expert with more than 30 years experience

Mr. Rakesh Kumar, HEAD - Marketing and Business Development, YUKEN INDIA LIMITED

Robotic simulation and Process Optimization

FOCUS AREAS

• Basic Environment
• Study creation
• Creating sequences of simulative operations
• Collision detection
• Section cutting
• Video and picture output
• Defining kinematic devices
• Defining and simulating robotic spot welding
• Pneumatic and servo gun definition and usage
• welding and Gun on robot path development
• Defining and simulating robotic continuous applications
• Painting, arc welding, and grinding path development
• Defining and simulating robotic material handling
• Gripper definition and usage
• Pick and place path development
• Multi-robot simulation (i.e. interference zones)
• Swept volumes, 7th axis, etc.

Key Take Aways

• Knowledge in BIW Basics
• Knowledge on the selection of Machines and robots for BIW operations
• Creation of studies to simulate the process
• Knowledge of Simulation Standards
• Hands-on experience in Process Simulate – Spot welding
• Knowledge in a systematic Simulation approach
• A Certificate of participation will be issued to participants

 Benefits

• Industry readiness
• Better employability quotient
• Higher confidence in Process Simulation task for BIW
• Higher probability to link in manufacturing companies

Participant Profile

• This programme will benefit practicing Design Engineers from industry of all segment.
• Entry level or <5 years’ experience in Diploma and Graduate engineers from industry.

 Faculty

This programme will be conducted by Mr. H V Rajashekara, Sr. Director - Design institute, IMTMA. He has over 27 year experience on Machine Tool design and development from HMT-Precision machinery division Bangalore and Johnson Electric Group, Hongkong. Also he has 7 years’ experience in training fresh engineers to make the industry ready.

ePLAN Software and Panel Design

ePLAN Software and Panel Design

IMTMA understanding the importance of enhancing skill set for engineers to adopt themselves for the new challenges in the industries for Automation. The training module encompasses a designed for using the ePlan electrical design tool for generating the Design Documents. The training module is structured with Introduction to ePlan Software (Electrical Design Tool) Circuit design fundamentals and focused on Design Documentation, which subsequently translates into effective, flexible and value based training. The training module designed for working professionals and students, each course schedule consists of well-balanced theory and provides hands-on training to optimize the knowledge on Systematic Design Documentation process. Our fleet of faculties are industrial domain experts expelling the knowledge make a huge difference in the training execution and ensure the minimum level of expertise for the participants.

FOCUS AREAS

• Introduction ePlan Software
• Electrical Circuit design
• Part data base & upgrade
• Generation of Bill of Materials, Cable Schedule, Terminal Schedule
• Generating Reports
• Generating Internal & External Arrangements drawings for Control Panel
• Generating Internal & External Arrangements drawings for Junction Boxes
• Procedure of positioning the components on the Mounting Plate
• Gland Plate detailing for field Cables

Key Take Aways

• Comprehensive knowledge on ePlan software
• Expertize in generating the Design Documentation
• Expertize in generating flaw less design with cross references for easy assembly process
• Revision handling of the projects.
• Hands on experience on programming tools
• Aspects of standardizing the Design Documents.

 Benefits

• Thorough knowledge on ePLAN & Panel Design
• Better performance
• Flawless Documents for better manufacturing process
• Knowledge on design aspects

 Participant Profile

• This programme will be more benefit practicing Engineers and managers from industry of all who are dealing with design & manufacturing of control system or control panels segment.
• Diploma and graduate engineers with fresh engineers and experienced engineers.

Faculty

Mr. Gopi, He has acquired immense experience in Design & Automation Systems for Manufacturing process and machines.Profound knowledge on EPLAN Drawing / Design Tool for Electrical Drawings and ACAD for Mechanical Drawings. PLC Programming on S7-300 / 1200 / 1500 for SIEMENS, GX Developer for Mitshibushi PLC and Schneider PLC’s. Worked on Siemens 810D / 840D and 802D SL CNC packages of SIEMENS

Also from Eplan Software Technical Support

FINITE ELEMENT ANALYSIS

FINITE ELEMENT ANALYSIS

This training presents the theory and applications of the Finite Element Method using ANSYS/HYPERWORKS. ANSYS Mechanical / HYPERWORKS are the FEA tools that are widely used across the manufacturing domain for analyzing and solving complex mechanical problems. These tools are used to predict the behaviour of the components and sub-systems in the manufacturing and real-world environments. These soft wares globally supports engineering simulation solutions by delivering high-quality products developed in lesser time through more information-based process. This course teaches FEM concepts and tool use in an integrated fashion.

FOCUS AREAS

• Basics of Finite Element Analysis FEA
• Basic & Advanced Solid Modeling
• Hands-on Training on ANSYS and HYPERMESH
• Method of Import and align the geometry
• Making of geometry for FE modeling
• Generate shell-mesh & solid mesh with 2D and 3D elements
• Create & modify various geometric-entities
• Introduction to Static Structural Analysis
• Advanced Structural Analysis (Dynamic, Nonlinear & Thermal)

Key Take Aways

• Strong theoretical understanding of FEA
• Application of FEM to practical engineering problems
• How to perform engineering simulations using ANSYS
• Structural mechanics simulations using ANSYS Mechanical
• Mathematical models underlying simulations
• How to approach engineering analysis and simulations like an expert
• Efficient modeling techniques
• FEM competency to enter manufacturing companies as FEM exper

 Participant Profile

• This program will benefit practicing Design Engineers from the industry of all segments.
• Entry-level or <5 years’ experience in Diploma and Graduate engineers from industry

 Faculty

This programme will be conducted by Mr. H V Rajashekara, Sr. Director - Design institute, IMTMA. He has over 27 year experience on Machine Tool design and development from HMT-Precision machinery division Bangalore and Johnson Electric Group, Hongkong. Also he has 7 years’ experience in training fresh engineers to make the industry ready.  

Mr. Rajashekara is supported by various industry experts and consultants The programme is supported by various industry FEA/FEM experts Mr. Mangesh Ketkar and Dr. Bharath Vinjamuri

BASICS OF MECHANICAL DESIGN

BASICS OF MECHANICAL DESIGN

Programme is focused on developing the basic design skill sets for design engineers to enhance their efficiency and productivity. The programme will focus on design fundamentals which are most important for any design engineers working in any Industrial sector. Systematic and quantitative design engineers plays a very vital role in product design. It will be highly interactive training session and covers entire 360° view on Basic machine design aspects.

Focus Areas

• Drafting standards and manufacturing drawings
• Limits, fits and Tolerance & GD&T
• Design of machine elements – shaft, key, belt, coupling & gear
• Engineering materials and heat treatment
• Strength of Materials and Engineering Mechanics
• Antifriction Bearings-Types, selection & calculation

 Key Take Aways

• Knowledge in Machine Design Basics
• Knowledge on design of machine elements
• Knowledge in systematic design approach
• Develops full confidence for machine design task

Participant Profile

This programme will benefit practicing Design Engineers from industry of all segment. Entry level or <2 yearsexperience in Diploma and graduate engineers from industry.

Faculty

This programme will be conducted by Mr. H V Rajashekara, Sr. Director - Design institute, IMTMA. He has over 27 year experience on Machine Tool design and development from HMT-Precision machinery division Bangalore and Johnson Electric Group, Hongkong.

Mr. S K Gupta, and Mr. Khallaq industry consultant, who are specialized in Machine Tools.