IMTMA Training Centre

Productivity Institute


IMTMA Productivity Institute is equipped with state of the art training facilities including production CNC machines, metrology equipment including CMM, CAD/CAM systems, latest cutting tools, work holding accessories, robots and other industrial automation accessories. Hands-on training is imparted in a wide variety of subjects resulting in Productivity and Quality improvement in manufacturing industries.

State of the Art Training Facilities

Hands on training / Real time practical demonstration using machines and equipment

Training by Subject Matter Experts with more than three decades of experience

Live Demonstrations, Group Exercises, Presentations and Industry Visits

Discussions on Industry Case Studies and Practical Examples

Interactive Sessions

CNC Vertical Machining Centre - BFW

Interchangeable Quick Clamping systems - Jergens, Alukeep, Sarda

CNC Turning Centre - Jyoti

Shrink fit system/ Holders - Bliz

CNC Lathe Simple Turn - Ace Designers

Digital Height gauge - Electronica

CNC Co-ordinate Measuring Machines - Hexagon Metrology

TPM trak system for productivity monitoring - AMIT

6 axis Welding and Machine Tending Robot with 2D vision system - FANUC

5 axis material handling robot - TAL Manufacturing Solutions

CAD/CAM Softwares - Cadem, Mastercam

Cutting tools and holders - Taegutec, Komet

Cutting fluid and accessories - Blaser

PC based CNC Programming & Simulation Kits - FANUC and Siemens

Hydraulic, Pneumatic Training Kits - Bosch Rexroth

Digital/ Air Gauges/ Measuring Instruments - Baker

Tool Management System Including Non-contact type tool pre setter - Zoller

PLC, Servo and VFD Training kits - Mitsubishi Electric, Siemens

Touch probe for tool setup & work set up - Blum, Renishaw

Vision Inspection System - Customized Technologies

Interchangeable clamping system and Hydraulic holders - Schunk

 

15
April, 2020

Daily Work Management

15 April, 2020,
In today's Business scenario, Indian Industries/OEMs are surging into global market including those in developed countries like USA, EUROPE and JAPAN . This necessitates to create built in quality in their products which can comply to the world class standards. OEMs are offloading about 90% of their components mostly fully finished to suppliers to cut the cost . Their performance goes parallel to the performance of the suppliers in both Quality and Delivery.
16
April, 2020

Fundamentals of Painting & Coating Technologies

16 to 17 April, 2020,
The purpose of painting / coating a given surface is two-fold. First it protects from corrosion and second it serves as décor, adding visual appeal of the product. Any painting / coating process involves substrate surface preparation, application of the coating and drying of the coating. Thorough knowledge about the components of paint and powder formulations, their application methods including drying and curing is essential to achieve the optimum productivity and quality levels. Lack of knowledge in painting / powder coating leads to high rework and rejection rates.
16
April, 2020

Design For Manufacturing and Assembly (DFMA)

16 to 17 April, 2020,
With ever shrinking time available for developing new products and bringing them to global markets, manufacturing enterprises have been forced to continuously adopt new methods to survive. One approach is to use Design for Manufacturing and Assembly (DFMA) methods where products are systematically designed and evaluated to minimize set-ups during production operations, component counts and overall product complexity.
17
April, 2020

Cleaning of Machined Components

17 April, 2020,
Parts cleaning, like most metalworking processes, are experiencing ever tightening specifications. Owing to the constantly increasing requirements in terms of efficiency, quality and environmental protection the cleaning of industrial parts has become absolutely essential in modern manufacturing processes. It is highly critical especially in case of automotive components, aerospace parts and medical implants.
21
April, 2020

Geometric Dimensioning and Tolerancing in Design through Manufacturing

21 to 22 April, 2020,
Geometric Dimensioning and Tolerancing (GD&T) system eliminates ambiguities in engineering drawings and brings out the designer's intent very clearly. It ensures seamless communication between design, engineering, manufacturing and quality teams across the entire organization enabling them to work in a concurrent engineering environment. Application of GD&T system helps to reduce the manufacturing and inspection costs drastically.
21
April, 2020

Advanced Programming for CNC Machining Centres

21 to 24 April, 2020,
CNC Machining Centres form the core of manufacturing operations right from producing auto parts to machine critical aero space components. Its effective application can ensure increased productivity, highest accuracy, rigidity and improved surface finish. A range of components can be consistently manufactured to very close tolerances, leading to improved quality; efficient production process; reduced costs and bare minimum cycle times. In modern CNC machine shops, every second counts and the CNC programme drives the machine efficiency and productivity. Many a times, the CNC programme contains lot of idle movements (air cutting) and is not optimized for minimum cycle time. Enhanced knowledge
21
April, 2020

Defects & Analysis of Welding Applications

21 to 22 April, 2020,
Industry 4.0 is the current trend in manufacturing world over. Welding, being an essential and important part of any sector of economy, it is also getting ‘intelligentised’ by Virtual Reality, Internet of Things, Quantum Computing, Artificial Intelegence, Additive manufacturing, Cobots etc. Welding fraternity, therefore, is also addressing the needs and implication of Welding 4.0 environment in the immediate future, in which nothing is certain.
23
April, 2020

Lean Manufacturing to eliminate waste and add value to customer - Level 1

23 to 24 April, 2020,
Lean is a systematic methodology with a focus on the Customer to separate Value-Added and Non-Value Added Activities (Waste), and then reduce and eliminate Waste in all processes. It is a manufacturing system that allows minimal use of equipment and labor to produce defect free products in the shortest possible time with least amount of left over.Lean will help to achieve significant improvements in Productivity, Quality and Delivery – 20% YOY and add to bottom-line and company will become preferred supplier to your satisfied customers and become market leader. This will help you to achieve healthy Growth, Profits, ROI and Cash flow. Cost reduction to the tune of minimum 15% YOY in COGS (M
23
April, 2020

Sheet Metal Dies - Tryout & Proving

23 to 24 April, 2020,
Die Tryout and Proving is one of the most important and critical step in the manufacture of Sheet Metal Dies. The Component Design, the Die Design, the Material Properties, the Die Manufacturing Process and the Press itself are some of the variables and all of them play a vital role. Understanding the impact of each of these variables and pin pointing the root cause to correct the component is quite a complex activity.
23
April, 2020

Cost and Cycle-time Reduction in CNC Machining

23 to 24 April, 2020,
Reduction in cycle time and machining cost plays an important role in enhancing productivity especially in large volume production. In the highly competitive market scenario, customers determine the price of a product and entrepreneurs need to continuously fine tune the costs to realize profits.
27
April, 2020

How to become an Effective FMEA Practitioner (Latest Edition - AIAG & VDA)

27 to 28 April, 2020,
In today's competitive market environment, the industry has realized the fact that servicing unreliable products is a very costly proposition. To a large extent, reliability is built into the product during the design and development phase. Failure Mode & Effects Analysis (FMEA) is an essential ingredient of reliability engineering and is a very powerful and effective technique used for improvement in the methodology used for design, assembly, materials engineering, servicing etc., for a diverse range of products and processes.
29
April, 2020

Cost and Cycle Time Reduction in CNC Machining

29 to 30 April, 2020,
Cycle times are often impacted due to operator errors, cutting parameters, improper work holding, loading and unloading, improper usage of tools / measuring devices and other components needed during the production run. Systematic machining audit leads to eliminating or reducing non-value-added activities, thereby increasing throughput.
04
May, 2020

Foundation Course in Industrial Automation and Robotics

4 May to 8 June, 2020,
Industrial Automation has become integral part of all modern manufacturing processes and is constantly upgraded keeping up with latest technological developments to ensure increased productivity with improved product quality. Increased use of automation also means requirement of engineers with adequate training in all aspects of industrial Automation and best manufacturing practices is highly crucial.
05
May, 2020

Tolerance Stack-Up Analysis

5 to 6 May, 2020,
Manufacturing process, productivity and cost are often determined by component tolerances. If components are incorrectly toleranced, it leads to assembly problems. Too tight a tolerance leads to higher cost. Designers are expected to tolerance components optimally.
07
May, 2020

Advanced Heat Treatment Processes in Metalworking

7 to 8 May, 2020,
There is always a demand by the customers to get superior product for less cost. Engineers and scientists in organisations constantly work in their R&D laboratories to achieve this objective. About 70-80 percent of the components of industrial products, be it automotive or Engineering are manufactured out of various types of steel due to its favourable cost to strength ratio. Steel properties can be changed to meet the manufacturing processes as well as to meet the design requirement by suitable heat treatment process. Therefore in-depth knowledge of different Industrial heat treating processes is essential to find solutions to the problems quickly and effectively.
11
May, 2020

Hands on Training in PLC Programming and Networking

11 to 15 May, 2020,
Programmable Logic controller (PLC) represents a key driver in automation, production & process planning in the manufacturing industry. Many industries of today, including packaging, pharmaceuticals, refineries, mines, machine shops, power plants and food industries use PLC systems for automation of their machinery to produce more, consistently, quickly and efficiently.
12
May, 2020

Maintenance, Troubleshooting & Innovation of Hydraulics & Pneumatics

12 to 13 May, 2020,
Hydraulics and Pneumatics systems form the two basic methods of powering the industrial machinery. They form an integral part of any mechanical system and find a variety of applications in the manufacturing industry – right from simple hand tools to sophisticated CNC machine tools. Today, the advent of Electro hydraulics & Pneumatics opened up new fields of application with more challenging tasks in process control. Proper knowledge about the Hydraulics & Pneumatics circuits is a must for maintenance engineers in order to ensure trouble free operation of the systems as well as to undertake trouble shooting activities.
14
May, 2020

Tolerance Stack-Up Analysis

14 to 15 May, 2020,
Manufacturing process, productivity and cost are often determined by component tolerances. If components are incorrectly toleranced, it leads to assembly problems. Too tight a tolerance leads to higher cost. Designers are expected to tolerance components optimally.
18
May, 2020

Design of Workholding & Fixturing

18 to 19 May, 2020,
Design of workholding & fixturing is key to effective utilization of machine tools. Basics of fixture design if not implemented correctly results in poor productivity & quality problems. Set-up time and cycle time reduction, increased accuracy on components, deskilling the job setting operation are the obvious advantages of a good fixture. Competence in workholding & fixturing differentiates excellent organizations.
19
May, 2020

Machining Aerospace Materials - Challenges and Solutions

19 to 20 May, 2020,
Aerospace industry is growing at a rapid pace and India is emerging as a preferred hub for aerospace manufacturing. However, machining of aerospace components is quiet challenging as it involves advanced materials like high performance metal alloys & composites. The machinability of these materials, complex shape coupled with stringent quality requirement makes the machining process highly demanding. The major challenges are thermal degradation, delamination, tool wear, composite erosion by continous chips of metallic materials, built up edge, etc. Appropriate selection of tooling and optimum application of machining parameters is crucial to achieve the desired results..
19
May, 2020

Geometric Dimensioning & Tolerancing in Design Through Manufacturing

19 to 20 May, 2020,
Geometric Dimensioning and Tolerancing (GD&T) system eliminates ambiguities in engineering drawings and brings out the designer's intent very clearly. It ensures seamless communication between design, engineering, manufacturing and quality teams across the entire organization enabling them to work in a concurrent engineering environment. Application of GD&T system helps to reduce the manufacturing and inspection costs drastically. This programme will focus on understanding the system of GD & T and the methods of applying it in real time designs and will be supported by examples, practical demonstrations on CMM and exercises.
21
May, 2020

Lean Manufacturing to eliminate waste and add value to customer - Level 2

21 to 22 May, 2020,
Lean is a systematic methodology with a focus on the Customer to separate Value-Added and Non-Value Added Activities (Waste), and then reduce and eliminate Waste in all processes. It is a manufacturing system that allows minimal use of equipment and labor to produce defect free products in the shortest possible time with least amount of left over.Lean will help to achieve significant improvements in Productivity, Quality and Delivery – 20% YOY and add to bottom-line and company will become preferred supplier to your satisfied customers and become market leader. This will help you to achieve healthy Growth, Profits, ROI and Cash flow. Cost reduction to the tune of minimum 15% YOY in COGS (M
21
May, 2020

Spindle Maintenance for Metal Cutting and Industrial Machinery

21 to 22 May, 2020,
Maintenance of spindles in metal cutting or industrial machinery is a critical function of a maintenance engineer. Technicians maintaining them typically require unique diagnostic tools and intense technical training. Often component deviations can be traced to faulty spindles. Spindle maintenance requires a thorough knowledge of bearing application, lubrication, assembly tools and techniques.
21
May, 2020

Advanced Geometric Dimensioning & Tolerancing

21 to 22 May, 2020,
The Geometric Dimensioning and Tolerancing systems have been getting evolved over the last 20 plus years continuously. Globalization in various streams of engineering has been instrumental in defining the details and implementation . ASME has revised and improvised the definitions in the last release of year 2009 with examples in which almost all the readers find their own parallels.
26
May, 2020

Best Practices of Cost Reduction in Manufacturing

26 to 27 May, 2020,
Continuous Value enrichment for all its stakeholders (Investors, Customers, Partners, Employees, Society) is the only way to be locally and globally successful. An excellent organization with its highly competent process and people do the right things better, faster and more efficiently than its competition – Cost, Quality, Delivery, Innovation.
28
May, 2020

Sheet Metal Forming - Advanced course including Hydroforming, TWB and Hot Forming

28 to 29 May, 2020,
The multiple facets of modern sheet metal forming techniques are applied throughout a wide spectrum of manufactured products, ranging from following sectors: aerospace, defence automotive, medical implants down to enclosures, impellers, fans, reflectors, stampings for electrical engineering and clutch plates to mass manufacturing of drums and tin cans for packaging industry.
09
June, 2020

ASME Geometric Dimensioning & Tolerancing for GDTP Technologist Level Certification

9 to 11 June, 2020,
Geometric Dimensioning and Tolerancing (GD&T) system eliminates ambiguities in engineering drawings and brings out the designer's intent very clearly. It ensures seamless communication between design, engineering, manufacturing and quality teams across the entire organization enabling them working in a concurrent engineering environment. In the competitive industrial scenario prevailing today, proper application of GD&T system helps the companies to reduce the manufacturing and inspection costs.
09
June, 2020

Gear Design - A Practical Approach

9 to 10 June, 2020,
Power transmission is very important aspect in many industries. Gears drives are most important drives used in transmitting mechanical power. Gears and Gear drives are also one of the key components of all kinds of vehicles, machine tools, aircrafts, household appliances as well as a broad variety of industrial equipment. Study of Gears, Gear terminology, correction, Quality, Strength calculations, Errors & its Measurement is a fairly complex data. Proper understanding about all these topics and selecting gears with required quality to the required application gives better productivity, long life and noise less drive for the industries. Keeping this in view Indian Machine Tool Manufa
10
June, 2020

Additive Manufacturing / 3D Printing Technologies

10 June, 2020,
Additive manufacturing / 3D Printing throws open newer possibilities for reproducing complex designs in to real objects. Though originally started for prototyping applications, Additive manufacturing has come a long way since then.
11
June, 2020

Design for Manufacturing and Assembly

11 to 12 June, 2020,
With ever shrinking time available for developing new products and bringing them to global markets, manufacturing enterprises have been forced to continuously adopt new methods to survive. One approach is to use Design for Manufacturing and Assembly (DFMA) methods where products are systematically designed and evaluated to minimize set-ups during production operations, component counts and overall product complexity.
15
June, 2020

Hands-on training in Operation of Co-ordinate Measuring Machines (CMMs)

15 to 19 June, 2020,
In the modern manufacturing environment, process control and quality assurance depend increasingly on the performance of Co-ordinate measuring machines. Today CMMs have replaced traditional methods of inspection with gages and fixtures thus reducing the time and manpower required in quality control operations.
16
June, 2020

Advanced Product Quality Planning (APQP) and Implementation of the Product Part Approval Process (PPAP)

16 to 17 June, 2020,
New Product Development assumes lot of significance and has become very much essential for sustaining business growth of industries. However often many costly mistakes and time delay happen in new development of Products / Parts as well as processes. APQP mitigates such risks by following a systematic approach & upfront actions to ensure first time right from the beginning. All OEMs now mandate use of APQP as this system helps in development of product / process faster well in time ,defect free and within budget. The APQP is well supported by PPAP to ensure consistent quality supplies as per customer requirement. This programme will help in achieving "First Time Right" development of pa
18
June, 2020

Geometric Dimensioning and Tolerancing (GD&T) per ISO standards

18 to 19 June, 2020,
Geometric Dimensioning and Tolerancing (GD&T) system eliminates ambiguities in engineering drawings and brings out the designer's intent very clearly. It ensures seamless communication between design, engineering, manufacturing and quality teams across the entire organization enabling them to work in a concurrent engineering environment. Application of GD&T system helps to reduce the manufacturing and inspection costs drastically. This programme will focus on understanding the system of GD & T and the methods of applying it in real time designs.
23
June, 2020

Ferrous Metallurgy for Non-Metallurgists @ Coimbatore

23 to 24 June, 2020,
Metallurgy is a branch of material science that focus on the physical and chemical behaviour of metallic elements and its alloys. Knowledge of metallurgy is very important for any design and production engineers. Design of any part generally based on Strength, which comes from alloy composition and metallurgical structure. It is not just enough if design engineer select right alloy but also have to specify metallurgical requirements to achieve required properties. Production engineers have to understand the metallurgical requirements and develop process to achieve that. Hence awareness of metallurgy play an important role in today’s engineering world.
23
June, 2020

Lean Manufacturing to eliminate waste and add value to customer - Level 3

23 to 24 June, 2020,
Lean is a systematic methodology with a focus on the Customer to separate Value-Added and Non-Value Added Activities (Waste), and then reduce and eliminate Waste in all processes. It is a manufacturing system that allows minimal use of equipment and labor to produce defect free products in the shortest possible time with least amount of left over.Lean will help to achieve significant improvements in Productivity, Quality and Delivery – 20% YOY and add to bottom-line and company will become preferred supplier to your satisfied customers and become market leader. This will help you to achieve healthy Growth, Profits, ROI and Cash flow. Cost reduction to the tune of minimum 15% YOY in COGS (M
24
June, 2020

Hands-on Training in Dimensional Metrology

24 to 26 June, 2020,
Dimensional Inspection assess the Geometric characteristics of Parts & Products to assure their compliance with Design requirements and verifies the accuracy of product features that can decide reliability and functionality of the product / production. Engineers & Technicians involved in manufacturing processes and measurement applications need to have sound knowledge in proper selection, application, and care of typical measurement systems. Best practices in dimensional metrology need to be followed for obtaining reliable measurements. Keeping this in view, Indian Machine Tool Manufacturers' Association (IMTMA) is organizing a 3 day programme on Hands on Training in Dimensional Metrology
25
June, 2020

How to Improve OEE and achieve manufacturing excellence

25 to 26 June, 2020,
Overall Equipment Effectiveness (OEE) is the single best metric for identifying the losses and improve the productivity of the manufacturing equipment. OEE is a key performance indicator, which measures, out of available time how much time is efficiently utilized in producing saleable goods. OEE is a performance metric compiled from data on machine availability, performance efficiency and rate of quality, that is collected either manually or automatically. The reality is that, most manufacturing companies have OEE scores closer to 60% or less. Achieving word class OEE of 85% is a challenging task for any industry. Educating people about OEE, constant monitoring of OEE and adopting right lean

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