IMTMA Training Centre

MACHINE TOOL DESIGN - MECHANICAL


The course is structured from Design fundamentals to final machine tool design. A real-time project will be carried out from concept to final design. Design Concept, 3D Part Modeling, Assembly Modules, CAD Tool, and Manufacturing Drawings Accuracy, Design for Manufacturing and Design for Assembly will be addressed during the course. It will be highly interactive and hands-on training sessions.

FOCUS AREAS

  • Machine design basics
  • Design of machine tool ( CNC Turning Center) - PROJECT
  • Overall design concept, Machine specification
  • Training on CAD Tool
  • Design of Spindles
  • Design of Axes
  • Introduction to Electronics and Electrical for Mechanical Engineers
  • Design of machine structure
  • Hands on Experience on FEA  - ANSYS

Key Take Aways

  • Basics of Machine Design 
  • Design of machine elements
  • Manufacturing drawing 
  • Machine design standards
  • Hands on experience in Machine Tool design
  • Hands-on CAD tool utility
  • Drafting standards
  • Making of detailed drawings
  • A design on real-time M/C

Benefits

  • Industry readiness
  • Better employability quotient
  • Higher confidence in machine design task
  • Higher probability to link in manufacturing companies

Participant Profile

  • This programme will benefit graduate and postgraduate engineers, Diploma holders with a mechanical background and industry fresh hires.

Faculty

This programme will be conducted by Mr. H V Rajashekara, Senior Director - Design Institute, IMTMA. He has over 30 years experience on Machine design and development from HMT Bangalore and Johnson Electric Group, Hongkong. In addition, industry experts and consultants specialized in Machine Design will be visiting as guest faculty.

 

04
May, 2020

Foundation Course in Industrial Automation and Robotics

4 May to 8 June, 2020,
Industrial Automation has become integral part of all modern manufacturing processes and is constantly upgraded keeping up with latest technological developments to ensure increased productivity with improved product quality. Increased use of automation also means requirement of engineers with adequate training in all aspects of industrial Automation and best manufacturing practices is highly crucial.
04
May, 2020

Machine Tool Design – Special Purpose Machine (CNC)

4 May to 27 June, 2020,
The course is structured with introduction to Design fundamentals and more focused on machine tool design. A complete Design of metal cutting Special Purpose Machines will be carried out from concept to finish. Pre-process activities like design input, conceptualization, machine specification, 3D modeling of parts, sub-assemblies and final assembly using popular design CAD tools and preparing the final manufacturing drawings in par with industry standards, Design for Accuracy, Design for Manufacturing and Design for Assembly will be addressed during the course. It will be highly interactive and hands on training session and covers entire 360° view on machine tool design
01
June, 2020

Design for Additive Manufacturing

1 June to 11 July, 2020,
3D printers are used to make three-dimensional objects and entities by printing. This process is also called an additive manufacturing process. In these printers, consecutive films and layers of a particular material are laid down under computer control. The objects that are created in these printers can be of many shapes, sizes or geometry. The printers successively set down the material onto a powder bed that has inkjet printer heads attached to it. Although they are generally referred to as 3D printers or 3D printing machines, technical standards refer to these devices as the additive manufacturing process
07
June, 2020

Online Training on Machine Tool Spindles - Design Approach

7 June, 2020,
The Machine tool spindle is most sophisticated member in machine tool and plays a vital role for better performance, higher efficiency and accuracy. Design of spindle is very important and a critical activity of machine tool design process. Spindles are integral part of the machine tool and responsible for quality of the final product produced and overall productivity of the machine tools. It is very essential analyze and optimize the design for low cost and better performance. Sizing of the spindle for machine capability in terms of dimension, power, speed, force and accuracy are the key challenges for machine designers for right machine and right application. Understanding the spindle desi
08
June, 2020

Finishing School In Production Engineering

8 June to 4 July, 2020,
The Indian manufacturing sector has become major destination for global players not only for their manufacturing activities but also for marketing their latest developments specially in the field of CNC technologies. However, increased use of CNC machines / CNC automation doesn’t result in enhanced productivity directly. Systematic training in best manufacturing practices is highly crucial and well trained manpower can bring in significant improvement in productivity and quality levels thereby increased profitability. Amidst the competitive work environment today, Effective utilisation of resources including CNC machines, tooling, work holding and other accessories is the key to realise ev
08
June, 2020

Finite Element Analysis and Optimization

8 June to 18 July, 2020,
The Finite Element Analysis is a powerful engineering analysis and has been widely used in engineering since 1950. The course “Finite Element Analysis and Optimization” is a 6 weeks comprehensive programme for fresh mechanical engineers who are aspiring to build their career as CAE Expert in product manufacturing domain
09
June, 2020

ASME Geometric Dimensioning & Tolerancing for GDTP Technologist Level Certification

9 to 11 June, 2020,
Geometric Dimensioning and Tolerancing (GD&T) system eliminates ambiguities in engineering drawings and brings out the designer's intent very clearly. It ensures seamless communication between design, engineering, manufacturing and quality teams across the entire organization enabling them working in a concurrent engineering environment. In the competitive industrial scenario prevailing today, proper application of GD&T system helps the companies to reduce the manufacturing and inspection costs.
09
June, 2020

Gear Design - A Practical Approach

9 to 10 June, 2020,
Power transmission is very important aspect in many industries. Gears drives are most important drives used in transmitting mechanical power. Gears and Gear drives are also one of the key components of all kinds of vehicles, machine tools, aircrafts, household appliances as well as a broad variety of industrial equipment. Study of Gears, Gear terminology, correction, Quality, Strength calculations, Errors & its Measurement is a fairly complex data. Proper understanding about all these topics and selecting gears with required quality to the required application gives better productivity, long life and noise less drive for the industries. Keeping this in view Indian Machine Tool Manufa
09
June, 2020

Online Training on Effective Maintenance towards Zero Down Time (ZDT) - Electrical aspects of CNC Machines

9 to 11 June, 2020,
CNC machines are real Mechatronic systems, having electrical and electronic circuits interacting with mechanical actuators / sub systems. Diagnostics and root cause analysis is an important aspect of maintenance, which is most often ignored. Often the roots of a mechanical problem is in the electronics area and that of an electronic problem lies elsewhere. Thorough understanding of the CNC machine circuit diagram, Ladder diagram and CNC parameters is needed to find and fix the root cause to minimize MTTR (Mean Time To Repair) and effective planning of PMBF(Preventive Maintenance Before Failure) towards zero down time. Keeping this in view, Indian Machine Tool Manufacturers' Association (IMTM
10
June, 2020

Additive Manufacturing / 3D Printing Technologies

10 June, 2020,
Additive manufacturing / 3D Printing throws open newer possibilities for reproducing complex designs in to real objects. Though originally started for prototyping applications, Additive manufacturing has come a long way since then.
10
June, 2020

2 Weeks -Online Industry Internship on Manufacturing of DRILL JIG for Gear Pump Housing (Design - Manufacturing - Assembly)

10 to 22 June, 2020,
Deepening the students’ understanding of industry best practices on product manufacturing from design to assembly which enhances the technical competency and employability quotient. During this pandemic, considering the challenges in under taking internship at Industry, IMTMA facilitates every student to gain the knowledge of these systems for excellence through Online Industry Internship. The programme helps to develop the better career opportunities in manufacturing industry.
11
June, 2020

Design for Manufacturing and Assembly

11 to 12 June, 2020,
With ever shrinking time available for developing new products and bringing them to global markets, manufacturing enterprises have been forced to continuously adopt new methods to survive. One approach is to use Design for Manufacturing and Assembly (DFMA) methods where products are systematically designed and evaluated to minimize set-ups during production operations, component counts and overall product complexity.
11
June, 2020

Online Training on Inventory Control - A tool for competitiveness

11 June, 2020,
Inventory in excess is one of the manufacturing wastes, which can dent the profit of the company. It covers up the inefficiency of the system. At the same time, less inventory can lead to stock out situation leading to business loss. Balancing between excess and deficit through various inventory control measures is the need of the hour and can support in enhancing competitiveness of the company. Inventories have to be controlled at the raw material stage, Work in progress (WIP) stage and at the finished Goods stage. Industries must apply integrated approach for the control of Inventories since many departments and functions are responsible for the excess or deficit of the Inventories. Keepi
12
June, 2020

Online Training on Advanced Technologies in Metrology

12 June, 2020,
There are many Advanced Technology Metrology Solutions which have become available to Industry in recent years covering: Non-Contact Optical Metrology, Portable at site Metrology Devices for Large size Jobs, Digitization based Metrology, In Process Metrology and Laser Based Metrology. Although these technologies exist for niche application segments for some time; but these are never taught comprehensively and systematically for their relative features.Keeping this in view, Indian Machine Tool Manufacturers' Association (IMTMA) is organising a three hour online training on “Advanced Technologies in Metrology” on 12th June from 1400 - 1700 Hrs.
13
June, 2020

Online Training on How to reduce Cost of Poor Quality (COPQ)

13 June, 2020,
Cost of Poor Quality can make an organization lose 25% to 35% of sales amount due to variety of reasons like warranty, compliant servicing, scraps, redesign, resources and capacity loss due to rework and reprocessing, free replacement delivery, loss of management time, loss of orders, loss of interest in delayed payments and loss of customers. Cost is inversely proportional to Poor Quality. A quality complaint can lead to multiple ripple effects that can impact 10 X or more than just the replacement cost due to above reasons. Hence, it is the responsibility for all professionals in every organization to identify, measure, analyse, reduce and prevent poor quality from being generated in every
13
June, 2020

Online Training on Cost Effective & Collaborative Automation - Need of the hour for Industry

13 June, 2020,
As Indian industry is gearing up for restoring normalcy, business challenges are multifold. On one side there is weak demand and cash flow preventing new investment. At the same time, there is a serious shortage of man power due to migrant labour. There is a clear need to reduce dependence on labour for unskilled jobs. In this scenario, cost effective automation would be one of the right solutions to maximize productivity. Economic justification of automation and optimum usage of available resources is equally important in these difficult times. It is challenging to follow the new norm of social distancing on one hand and compact workplaces to reduce material handling and floor space mi
14
June, 2020

Online Training on Servo Technology for Industrial Motion Control

14 June, 2020,
Servo Technology has been conventionally a Part of CNC Machines. But with development of General Purpose Servos, now this technology is spreading very rapidly and widely in various applications of Motion Control in many kinds of Industrial Machinery. Servo is fast replacing conventional motion systems like Oil Hydraulic / VFD controlled Motors / Pneumatic etc. due to its highly intelligent features and total programmability. This Program is for giving overview of Servo Motors technology, in usage of Motion Control in Industrial Machines and Applications. This program will cover major aspects of Servo Technology and general purpose Servos.
15
June, 2020

Hands-on training in Operation of Co-ordinate Measuring Machines (CMMs)

15 to 19 June, 2020,
In the modern manufacturing environment, process control and quality assurance depend increasingly on the performance of Co-ordinate measuring machines. Today CMMs have replaced traditional methods of inspection with gages and fixtures thus reducing the time and manpower required in quality control operations.
15
June, 2020

Design of Hydraulics System for Machineries

15 to 19 June, 2020,
The course is structured with introduction to basics of Hydraulics system to complete design. Design of Hydraulics is key to effective utilization of any Mechanical Application. Hydraulics design if not implemented correctly results in poor performance & quality problems during running. Conceptualization w.r.t the actual requirement in terms of force, speed and safety is very essential during design. Selection of hydraulic elements, sizing of elements, calculations for optimization, design of entire system is very vital in any mechanical industry. Assembly of hydraulic elements, hydraulic plumbing, machine interface and troubleshooting is key requirement. The entire course is designed to add
16
June, 2020

Advanced Product Quality Planning (APQP) and Implementation of the Product Part Approval Process (PPAP)

16 to 17 June, 2020,
New Product Development assumes lot of significance and has become very much essential for sustaining business growth of industries. However often many costly mistakes and time delay happen in new development of Products / Parts as well as processes. APQP mitigates such risks by following a systematic approach & upfront actions to ensure first time right from the beginning. All OEMs now mandate use of APQP as this system helps in development of product / process faster well in time ,defect free and within budget. The APQP is well supported by PPAP to ensure consistent quality supplies as per customer requirement. This programme will help in achieving "First Time Right" development of pa
18
June, 2020

Geometric Dimensioning and Tolerancing (GD&T) per ISO standards

18 to 19 June, 2020,
Geometric Dimensioning and Tolerancing (GD&T) system eliminates ambiguities in engineering drawings and brings out the designer's intent very clearly. It ensures seamless communication between design, engineering, manufacturing and quality teams across the entire organization enabling them to work in a concurrent engineering environment. Application of GD&T system helps to reduce the manufacturing and inspection costs drastically. This programme will focus on understanding the system of GD & T and the methods of applying it in real time designs.
19
June, 2020

Online Training on Dimensional Tolerance and GD&T - Industry Perspective (Only for Engineering Students & Faculties)

19 June, 2020,
In mechanical engineering, limits, fits are a set of rules regarding the dimensions and tolerances of mating mechanical parts, if they are to achieve the desired ease of assembly and secure after assembly. Hence, limits, fits and tolerance are the very important parts of designing and manufacturing.Geometric dimensioning and tolerancing is a system for defining and communicating engineering tolerances. It uses a symbolic language on engineering drawings. That explicitly describe nominal geometry and its allowable variation.Keeping this in view, Indian Machine Tool Manufacturers' Association (IMTMA) is organising a 3 hours online programme on “Dimensional Tolerance and GD&T-Practical Approa
23
June, 2020

Ferrous Metallurgy for Non-Metallurgists @ Coimbatore

23 to 24 June, 2020,
Metallurgy is a branch of material science that focus on the physical and chemical behaviour of metallic elements and its alloys. Knowledge of metallurgy is very important for any design and production engineers. Design of any part generally based on Strength, which comes from alloy composition and metallurgical structure. It is not just enough if design engineer select right alloy but also have to specify metallurgical requirements to achieve required properties. Production engineers have to understand the metallurgical requirements and develop process to achieve that. Hence awareness of metallurgy play an important role in today’s engineering world.
23
June, 2020

Lean Manufacturing to eliminate waste and add value to customer - Level 3

23 to 24 June, 2020,
Lean is a systematic methodology with a focus on the Customer to separate Value-Added and Non-Value Added Activities (Waste), and then reduce and eliminate Waste in all processes. It is a manufacturing system that allows minimal use of equipment and labor to produce defect free products in the shortest possible time with least amount of left over.Lean will help to achieve significant improvements in Productivity, Quality and Delivery – 20% YOY and add to bottom-line and company will become preferred supplier to your satisfied customers and become market leader. This will help you to achieve healthy Growth, Profits, ROI and Cash flow. Cost reduction to the tune of minimum 15% YOY in COGS (M
24
June, 2020

Hands-on Training in Dimensional Metrology

24 to 26 June, 2020,
Dimensional Inspection assess the Geometric characteristics of Parts & Products to assure their compliance with Design requirements and verifies the accuracy of product features that can decide reliability and functionality of the product / production. Engineers & Technicians involved in manufacturing processes and measurement applications need to have sound knowledge in proper selection, application, and care of typical measurement systems. Best practices in dimensional metrology need to be followed for obtaining reliable measurements. Keeping this in view, Indian Machine Tool Manufacturers' Association (IMTMA) is organizing a 3 day programme on Hands on Training in Dimensional Metrology
25
June, 2020

How to Improve OEE and achieve manufacturing excellence

25 to 26 June, 2020,
Overall Equipment Effectiveness (OEE) is the single best metric for identifying the losses and improve the productivity of the manufacturing equipment. OEE is a key performance indicator, which measures, out of available time how much time is efficiently utilized in producing saleable goods. OEE is a performance metric compiled from data on machine availability, performance efficiency and rate of quality, that is collected either manually or automatically. The reality is that, most manufacturing companies have OEE scores closer to 60% or less. Achieving word class OEE of 85% is a challenging task for any industry. Educating people about OEE, constant monitoring of OEE and adopting right lean

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