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Hydraulic System Design for Machineries


The course covers everything from the basics of Hydraulics to final design of the power pack. Hydraulics system if not implemented correctly results in poor machine performance & quality problems during running.

Conceptualization w.r.t the actual requirement in terms of force, speed and safety is very essential during design. Selection of hydraulic elements, sizing of elements, calculations for optimization, the design of the entire system is very vital in any mechanical industry. Assembly of hydraulic elements, hydraulic plumbing, machine interface, and troubleshooting is a key requirement.

During the course, a complete hydraulic power pack design will be carried out from concept to final design.


  • Basics of Hydraulics
  • Brief on Fluids, Pumps, Direction, Flow, Pressure Control Valves, and Symbols
  • Introduction Hydraulic Actuators, Reservoirs, Hoses, Pipings, Fittings, Modular Valves, Manifolds, Electrical Devices, Proportional Valve, and Servo
  • Study of customer input for hydraulic power pack design
  • Design exercise for hydraulic power pack - case study
  • Design Input-> Design Calculations-> Selection Of Hydraulic Elements-> Circuit Diagram-> BOM-> Detail Design in 2D Or 3D On CAD
  • Assembly, Maintenance and Trouble Shooting

Key Take Aways

  • Comprehensive design knowledge on the hydraulic power pack
  • Hands-on assembly, testing, troubleshooting
  • Knowledge in a systematic approach to Hydraulic design


  • Thorough knowledge of Hydraulic design fundamentals
  • Develops full confidence in Hydraulic design

Participant Profile

This programme will benefit practicing Engineers and managers from industry 


Mr. N Swaminathan, an Industry expert with over 35 years of rich experience in the field of Oil Hydraulic/Lubrication/Fluid Handling technology.

Mr. Balashankar, an Industry expert with more than 30 years experience

Mr. Rakesh Kumar, HEAD - Marketing and Business Development, YUKEN INDIA LIMITED

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