IMTMA Training Centre

Robotic simulation and Process Optimization


FOCUS AREAS

  • Basic Environment
  • Study creation
  • Creating sequences of simulative operations
  • Collision detection
  • Section cutting
  • Video and picture output
  • Defining kinematic devices
  • Defining and simulating robotic spot welding
  • Pneumatic and servo gun definition and usage
  • welding and Gun on robot path development
  • Defining and simulating robotic continuous applications
  • Painting, arc welding, and grinding path development
  • Defining and simulating robotic material handling
  • Gripper definition and usage
  • Pick and place path development
  • Multi-robot simulation (i.e. interference zones)
  • Swept volumes, 7th axis, etc.

Key Take Aways

  • Knowledge in BIW Basics
  • Knowledge on the selection of Machines and robots for BIW operations
  • Creation of studies to simulate the process
  • Knowledge of Simulation Standards
  • Hands-on experience in Process Simulate – Spot welding
  • Knowledge in a systematic Simulation approach
  • A Certificate of participation will be issued to participants

 Benefits

  • Industry readiness
  • Better employability quotient
  • Higher confidence in Process Simulation task for BIW
  • Higher probability to link in manufacturing companies

Participant Profile

  • This programme will benefit practicing Design Engineers from industry of all segment.
  • Entry level or <5 years’ experience in Diploma and Graduate engineers from industry.

 Faculty

This programme will be conducted by Mr. H V Rajashekara, Sr. Director - Design institute, IMTMA. He has over 27 year experience on Machine Tool design and development from HMT-Precision machinery division Bangalore and Johnson Electric Group, Hongkong. Also he has 7 years’ experience in training fresh engineers to make the industry ready.

02
June, 2022

Certified Lean Practitioner - Achieving MAXimum from MINimum (2-3 June 2022 And on 29-30 June 2022)

2 to 30 June 2022,
Lean is a systematic methodology with a focus on the Customer to separate Value-Added and Non-Value Added Activities ( Waste ), and then reduce and eliminate Waste in all processes. For a practitioner, it is a manufacturing system that allows minimal use of resources to produce defect free products in the shortest possible time with least amount of left over. In short ‘Maximum with Minimum’. Lean is a system that drives organization toward zero waste. It is called Lean because Lean system Needs less human effort to design, make and service products. Requires less investment for a given amount of production capacity. Creates products with fewer delivered defects and fewer in-proces
27
June, 2022

Hands on Training on “Machine Tool Design – Special Purpose Machine (SPM)”

27 June to 20 August 2022,
Design engineering is one of the key functions in any product manufacturing industry. The solution in physical entity or form for any problem would be a reason for the development of products. Visualizing the product shape, kinematics, motions, selection of critical mechanical elements, optimization for cost, material, reliability, manufacturing, and assembly are the key skills for any machine designer. To become a successful designer, he needs to have a complete knowledge on manufacturing activities includes, including process, production, quality, assembly, and testing. In view of this, IMTMA Design Institute is organizing a comprehensive and hands-on training programme on Machine Tool Des
27
June, 2022

Applying GD&T in Design through Manufacturing – Practical Workshop on What, Why and How?

27 to 29 June 2022,
Geometric Dimensioning and Tolerancing (GD&T) system eliminates ambiguities in engineering drawings and brings out the designer's intent very clearly. It ensures seamless communication between design, engineering, manufacturing, and quality teams across the entire organization enabling them to work in a concurrent engineering environment. The application of the GD&T system helps to reduce manufacturing and inspection costs drastically. Many times, having GD&T symbols are understood, doubts prevail about the selection of datum and applying the right parameters during the design process. Selection of the right DRF, as well as GD&T parameters meeting the functionality and manuf
28
June, 2022

Machining Aerospace Materials – Challenges and Solutions

28 to 29 June 2022,
Aerospace component machining companies have many defence and commercial airline projects subcontracted to them by large global Aerospace majors. But machining shops, if caught in unfamiliar territory can get themselves into trouble when working on such complex projects. Machine shops new to aerospace machining should be aware of the risks, not just the rewards. Aerospace majors place the highest demands for quality and precision for all components sourced machining shops. If suppliers are not aware of the complexities of aerospace machining, they can be stuck in a contract which they find difficult to execute and potentially lose money every time they machine a part. Anyone looking at taki
30
June, 2022

Hot Forging Technology - Processes, DFM, Quality and Cost Considerations

30 June to 1 July 2022,
Forging is in a transition from black smithy to modern technology led manufacturing. Forging finds its use in various industries and has several applications using different metals and alloys. Forging cannot be substituted due to its strength properties. Since Forging is energy and cost intensive process it is important to understand the basics and modern methods to make forging a very competitive technology. This program covers the basics of forging technology to modern manufacturing , engineering and quality aspects and modern concepts of CAE and IOT also will be dealt with as the new generation forging is about complex shapes , complex practices which eventually make forging competitive.
01
July, 2022

Cleaning of Machined Parts - Need, Process, Do's and Dont's

1 July 2022,
Owing to the constantly increasing requirements in terms of efficiency, quality and environmental protection, the cleaning of industrial parts has become absolutely essential in modern manufacturing processes. It is highly critical especially in case of automotive components, aerospace and medical implants. However, Parts cleaning is often the most ignored area in the production lines. Cleaning is commonly considered as non-value adding process; without evaluating the consequences of ignoring component cleaning. A successful cleaning process requires careful selection of both the cleaning chemistry and equipment. Cleaning process is influenced by various factors viz. manufacturing process,
04
July, 2022

Defects Analysis and Troubleshooting of Castings

4 to 5 July 2022,
Metal casting is one of the oldest manufacturing process, which basically involves pouring molten metal into a mould cavity, where upon solidification it takes the shape of the cavity. Beauty of this process is, any complicated shape in any metal can be casted.Metal casting is a complicated process with many process variables. There are numerous opportunities for things to go wrong in a casting operation, resulting in quality defects in the product. A casting defect is an undesired irregularity in a metal casting process. Some defects can be tolerated while others can be repaired, otherwise they must be eliminated. It is a great challenge to work on casting defects and eliminate them. Keepi
05
July, 2022

How to become an effective FMEA Practitioner as per combined AIAG & VDA Version

5 to 6 July 2022,
We often read about numerous high-profile examples of product recalls. Such recalls happen due to poorly designed products and / processes. These failures are discussed with manufacturers, service providers and suppliers and are being depicted as incapable of providing a safe product. Failure Mode and Effects Analysis, or FMEA, is a methodology aimed at allowing organizations to anticipate failure during the design / manufacturing stage by identifying all of the possible failures in a design or manufacturing process. FMEA is not a substitute for good engineering. Rather, it enhances good engineering by applying the knowledge and experience of a Cross Functional Team (CFT) to review the desi
06
July, 2022

Advanced Concepts of GD&T

6 to 8 July 2022,
In today’s scenario, Design, Manufacturing and Inspection personnel working on engineering parts and assemblies are required to be familiar with the basics of GD&T. In addition, there is a need for engineers to have knowledge of advanced concepts provided in ASME standards which results in realizing the benefits of GD&T - interchangeability, reduction of manufacturing and Inspection costs, elimination of rework etc. Keeping this in view, IMTMA is organizing an online training on 'Advanced GD&T'
07
July, 2022

Selection and Sizing of Motors for Industrial applications

7 to 8 July 2022,
Electric Motors are an essential part of machinery playing an important role both in Industrial as well as domestic purposes. Motors are used in various industrial applications such as operating cranes, blowers, machines, machine tools, compressors, conveyors, hydraulic & oil pumps, robots, electric locomotives and host of other equipment. Consumer goods such as washing machines, mixers, water pumps, fans, lifts also need motors. An understanding of the types of motors, principle of working, parts, method of starting, speed control, mounting methods, temperature rise, insulation, protection, cooling methods, duty cycles, torque and speed characteristics, efficiency and other aspects of
11
July, 2022

Hands-on training in Operation and Programming of CNC Co-ordinate Measuring Machines (CMMs)

11 to 15 July 2022,
In the modern manufacturing environment, process control and quality assurance depend increasingly on the performance of Co-ordinate measuring machines. Today CMMs have replaced traditional methods of inspection with gages and fixtures thus reducing the time and manpower required in quality control operations. However, thorough understanding of concepts, measuring uncertainty, GD&T, right probing method are very crucial for getting reliable results from any CMM. Rapid growth of CMM population all over India has subsequently generated enormous demand of Trained / Skilled engineers for successful & meaningful handling inspection challenges. This can be achieved only if the CMM engineer
12
July, 2022

Cost of Quality - How to Reduce Cost of Poor Quality (COPQ)

12 to 13 July 2022,
Cost of Poor Quality can make an organization lose 25% to 35% of sales amount due to variety of reasons like warranty, compliant servicing, scraps, redesign, resources and capacity loss due to rework and reprocessing, free replacement delivery, loss of management time, loss of orders, loss of interest in delayed payments and loss of customers. Cost is inversely proportional to Poor Quality. A quality complaint can lead to multiple ripple effects that can impact 10 X or more than just the replacement cost due to above reasons. Hence, it is the responsibility for all professionals in every organization to identify, measure, analyse, reduce and prevent poor quality from being generated in every
12
July, 2022

Defects analysis and Trouble shooting of Diecast (PDC) parts

12 to 13 July 2022,
High pressure die casting is often the process of choice because of its cost effectiveness and superior quality. The process produces components that have tight dimensional tolerance, good and consistent surface finish and near net shape. This enables manufacturers to make cost-effective small volume runs and is also cost competitive for large production runs. Aluminium die cast components have the property of being very light weight with significant mechanical properties and are used extensively in the automotive industry.However, defects are the real challenges for any die casting industry and the quality of a foundry can be increased by minimizing the casting defects during production. In
14
July, 2022

Quick Change Over Techniques in Manufacturing thro SMED Principles

14 to 15 July 2022,
In this time of uncertainty only agile companies will survive. Agility in terms of shortest delivery time with minimum inventory is the name of the game. The concept of Minimum Order Quantity or MOQ has fallen by the wayside. Customers decide when they want and in what quantities and are unwilling to pay more for this service. Hence the focus on quick changeover or set-up change is like never before. The manufacturers must have the ability to produce smaller batch quantities and deliver them more quickly. They must be able to utilize equipment for as many different parts as possible. Keeping this in view, Indian Machine Tool Manufacturers' Association (IMTMA) is organizing a training progra
18
July, 2022

Hands-on Training in Spindle Assembly and Maintenance

18 to 22 July 2022,
Maintenance of spindles in metal cutting or industrial machinery is a critical function of a maintenance engineer. Technicians maintaining them typically require special diagnostic tools and intense technical training. Often component deviations can be traced to faulty spindles. Spindle maintenance requires a thorough knowledge of bearing application, lubrication, assembly tools and techniques.
18
July, 2022

FINISHING SCHOOL IN PRODUCTION ENGINEERING- Making Engineers Industry Ready

18 July to 30 August 2022,
The biggest challenge the Education System faces today is Employability after engineering courses. Even though India has become a choice destination for all Global Players for their various manufacturing activities, fresh Mechanical engineers from colleges lack the practical skills and confidence to meet the prevailing Manufacturing Environment. Today CNC Technologies are being used across all manufacturing Industries and as such modern industries demand adequate knowledge as well as skill in Computer Integrated Manufacturing practices. Keeping this in view, Indian Machine Tool Manufacturers’ Association (IMTMA) is organizing an exclusive job-oriented course namely “ Finishing School i
18
July, 2022

Hands-on training in Programming & Operation of CNC Machining Centres

18 to 22 July 2022,
CNC machines have become the order of the day in every manufacturing industry. These applications are wide spread in mass production units, batch production as well as in tool room industries. Thorough understanding of Programming and Operation of the CNC machines is a must in order to realize the maximum output. This programme will address the programming and operation of CNC Machining centres in detail including finer aspects like control of dimensions, surface finish and optimization of machining parameters. The procedure for safe running of the machine would be dealt along with autonomous maintenance practices. The participants will be trained hands-on in production CNC machines with rea
18
July, 2022

Advanced Networking & PLC Programming

18 to 22 July 2022,
Programmable Logic controller (PLC) represents a key driver in automation, production & process planning in the manufacturing industry. Many industries of today, including packaging, pharmaceuticals, refineries, mines, machine shops, power plants and food industries use PLC systems for automation of their machinery to produce more, consistently, quickly and efficiently. Modern PLC systems can be connected to data networks and interfaced with other automation control devices. However, for improvement / modification of the automation system, correct interpretation of the Logics and changes need to be made to the PLC program as and when required. Keeping this in view, Indian Machine Tool
19
July, 2022

Value Engineering & Value Analysis (VA/VE)

19 to 21 July 2022,
Value Engineering is a proven Technique for cost reduction of products.  This is very essential for the company to remain competitive. Systematic analysis of the functions and its Value to remove redundant functions and features are addressed in Value Engineering. Value engineering (VE) and Value analysis (VA), with core methodology being same for both, differs only in the point of application phases of product life cycle. Keeping this in view, IMTMA is conducting a detailed training program on Value engineering to enhance competitiveness of Industry.
19
July, 2022

Certified Specialist in Root Cause Analysis

19 to 29 July 2022,
Fundamental to any continuous improvement program is the ability to determine the root cause of an effect. Root cause is the fundamental, underlying reason for a problem.  The approach should be “Don’t put a bandage on a problem; fix the issue permanently”. Root cause analysis involves - deploying methodologies to understand the root cause(s) of a problem and verify the same. 8D and A3 problem-solving are universally deployed approaches that are structured to identify and verify the root cause in a scientific manner. This course will enable participants to understand root cause analysis as a procedure for ascertaining and analyzing the causes of problems in an effort
20
July, 2022

BECOME AN EXPERT TRAINER - Workshop on TRAIN THE TRAINER (TTT)

20 to 22 July 2022,
The Training of Trainers (ToT) program, is intended to fine tune training skills, equip new and less experienced trainers in the art of effectively establishing connect with their trainees. One can be an expert in a subject & possess domain knowledge, but might not be able to pitch it appropriately to the level of the students and effectively transfer the required knowledge & skills.  Presentation Skills, Communication Skills, Coaching Skills and Assessment Techniques need to be mastered by trainers, who can then enhance their training ability. Therefore, Training of Trainers is very important and integral to the effectiveness of a trainer.  Keeping this in view, Indian Machine Tool Manuf
21
July, 2022

Metallurgy for Non Metallurgists

21 to 22 July 2022,
Metallurgy is a branch of material science that focus on the physical and chemical behaviour of metallic elements and its alloys. Knowledge of metallurgy is very important for any design and production engineers. Design of any part generally based on Strength, which comes from alloy composition and metallurgical structure. It is not just enough if design engineer select right alloy but also have to specify metallurgical requirements to achieve required properties. Production engineers have to understand the metallurgical requirements and develop process to achieve that. Hence awareness of metallurgy play an important role in today’s engineering world.Keeping this in view, Indian Machine To
21
July, 2022

Process and Die Design - Hot Forging Applications

21 to 22 July 2022,
Forged parts as components are used in automobiles, agricultural equipment, off road vehicles, aerospace components, heavy engineering equipment and several other types of machinery in terms of weight, strength and value. With demands of the industry growing by the day, Forging industry is aligning rapidly with various technological solutions to meet the needs from various sectors. India
25
July, 2022

FEA / FEM using ANSYS - A Practical Approach

25 to 29 July 2022,
Manufacturing Industries are facing many challenges on product optimization during its design from their customers demand on reliability, performance, faster time to market and lowering cost yielding to erosion in profit margins. Enhancing product value in terms of functionality has never been more critical. Finite Element Method has become the mainstay of engineering design and development to accelerate new product development. Keeping this in view, IMTMA Design Institute is organizing a five days online training on “Product Optimization through Finite Element Method” for working professionals aspiring to work as FEM experts in the manufacturing industry. This program is intend
26
July, 2022

Design of Experiments (DOE) for Problem Solving

26 to 27 July 2022,
Design of Experiments (DOE) is a mathematical approach to find the importance of the input (x) factor on some output (y) factor and Optimize the setting of x factors. Typically involved in the Lean, TQM and at the Improve stage in Six Sigma approach.DOE is useful in Design, Sales, Production, Logistics, Human Resource and Finance departments. It will identify the most important input factor for Sales volume, Production, Recruitment, Budgeting, Revenues etc. Thus to decide the focus for the relevant input factor like advertisement, Training, Technical parameters in the machine etc. This workshop is designed in such a way that a person without having any statistical or core mathematical backgr
27
July, 2022

Primer Course in Sheet Metal Forming

27 to 28 July 2022,
A big proportion of professionals working in Sheet forming have learn't the tricks of the trade and the do’s & don’ts the hard way, through years of painstaking experiential learning. The onslaught of new technology and materials in this domain has been so rapid that there is a dire need for a short capsule covering the basics, new technologies along with practical aspects of meeting the taller demands on quality and process performance. In order to address this requirement; Indian Machine Tool Manufacturers' Association (IMTMA) is organising a six hour online Primer course in Sheet metal forming. 
27
July, 2022

Servo Technology - The Future of Industrial Motion Control

27 to 29 July 2022,
Servo Technology has been conventionally been a part of CNC Machines. But with development of General Purpose Servos, now this technology is spreading very rapidly and is used widely in various applications of Motion Control across many kinds of Industrial Machinery. Servo is fast replacing conventional motion systems like Oil Hydraulic / VFD controlled Motors / Pneumatic etc. due to its highly intelligent features and total programmability. This Program gives an overview of Servo Motors technology, in usage of Motion Control in Industrial Machines and Applications. This program will cover major aspects of Servo Technology and general purpose Servos. Keeping this is mind, IMTMA is conductin
01
August, 2022

Improving Process Capability

1 to 2 August 2022,
Control Charts and SPC techniques are used by Quality / Process engineers in the Industry for many years, for process control and calculating process capability. Yet there are few myths which need to be discussed and clarified in every practicing engineer's mind. Often this topic is taught / learnt from the standpoint of a statistician or just as a metric. Engineers fail to understand the reasons and the impact of the process variation on the product in a real life scenario; Particularly because data collection & calculation of performance has been simplified and automated today like never before, many engineers have missed on development of an insight and ability to interpret the numero
02
August, 2022

Defects Analysis and Troubleshooting of Moulded Components

2 to 3 August 2022,
Injection moulded parts are widely used in automobiles, consumer goods, medical parts, aircraft interiors and across many more types of products. Parts that may vary in shape, size and complexity are manufactured using the Injection moulding process in a moulding machine.  The process involves the injection of plastic material into a cavity, where the material cools and hardens as per the configuration of the cavity. Injection moulding can be performed with a host of materials like elastomers, thermoplastic and thermosetting polymers. Moulds are made by a mould-maker (or toolmaker) from metal, usually, either steel or aluminium and precision-machined to form the features of the desired
03
August, 2022

Geometric Dimensioning and Tolerancing (GD&T) in Design through Manufacturing

3 to 5 August 2022,
Geometric Dimensioning and Tolerancing (GD&T) system eliminates ambiguities in engineering drawings and brings out the designer's intent very clearly. It ensures seamless communication between design, engineering, manufacturing and quality teams across the entire organization enabling them to work in a concurrent engineering environment. Application of GD&T system helps to reduce the manufacturing and inspection costs drastically.This programme will focus on understanding the system of GD & T and the methods of applying it in real time designs.
03
August, 2022

Fundamentals of Advanced Product Quality Planning (APQP) & Implementation of the Production Part Approval Process (PPAP)

3 to 5 August 2022,
New Product Development assumes lot of significance and has become very much essential for sustaining business growth of industries. However often many costly mistakes and time delay happen in new development of Products / Parts as well as processes. APQP mitigates such risks by following a systematic approach & upfront actions to ensure first time right from the beginning. All OEMs now mandate use of APQP as this system helps in development of product / process faster well in time, defect free and within budget. PPAP is part of the APQP process and documents a series of agreements between the supplier and customer to ensure timely development and consistent quality supplies as per custo
04
August, 2022

Testing, Calibration and Accuracy Measurement of CNC machine tools

4 to 5 August 2022,
CNC Machines are deployed in diverse range of manufacturing industries. Users need to test Machine tools at the time of purchase and also periodically during its use and operation. Evaluation needs to be done in accordance with relevant parts of National / International standards & procedures which can be broadly categorized into three areas, mainly Geometrical alignment test, Functional & Machine accuracy capabilities. Conventional testing methods of machine tools are limited essentially to static measurements of geometrical alignments, and few functional tests under 'no load' conditions to qualify the machine performance and also for machine acceptance.   However, the perfor
12
August, 2022

VFD and its Industry Applications

12 August 2022,
The modern machines have a variety of control features in order to facilitate greater accuracy, safety and productivity among all control features; in them the speed control plays a major role. To fulfil this need VFDs are used. A Variable Frequency Drive (VFD) is a type of motor controller that drives an electric motor by varying the frequency and voltage supplied to the electric motor. These days almost all industry sectors are using VFDs as a speed controlling device of Induction motors and there by the connected process. To disseminate knowledge of VFD, Indian Machine Tool Manufacturers' Association (IMTMA) is organizing webinar on “VFD and its Industry applications”.
22
August, 2022

Design For Manufacturing and Assembly (DFMA) – Plastics, Sheetmetal, Castings, Forgings and Machined parts

22 to 26 August 2022,
With ever shrinking time available for developing new products and bringing them to global markets, manufacturing enterprises have been forced to continuously adopt new methods to survive. One approach is to use Design for Manufacturing/Assembly (DFM/DFA) methods where products are systematically designed and evaluated to minimize set-ups during production operations, component counts and overall product complexity. DFMA will help designers to build quality into robust design at least cost. In addition to achieving quicker product development and reducing cost of product development, DFMA also ensures that the transition from the design phase to the production phase is as smooth and rapid as
22
August, 2022

Problem Solving Tools & Techniques

22 to 25 August 2022,
A problem is any performance other than desired performance at any given time. Solving is to identify and achieve a “state” where the above symptoms do not occur.Problem is the phenomena which is the hurdle between achievement and under-achievement, success and failure, Conforming and Non-conforming product and service, Meeting and not meeting Customer expectations, Making and not making profits. Unless we solve problems and overcome the hurdles, we will not reach our goals and our present and future will not be secure. That is why knowledge and application of effective ‘Problem solving tools’ & developing ‘Problem solving culture’ with high degree of
22
August, 2022

Essential Skills for Smart Mechanical Designers

22 August to 2 September 2022,
Programme is intended to develop the design skills which plays an important role developing a first time right product. Fundamentals brings an approach for making the design most optimized and error free design of any product. The quantitative design approach helps to address the right material, geometry, kinematics for simplified design. The systematic design approach reduces the design lead time, product cost, DFMA, design for cost, design for quality and design for reliability. In view of this, IMTMA organizing a 10 days comprehensive programme on “Essential Skills for Mechanical Design Engineers” across the product domain. The programme will be held virtually, facilitates e
23
August, 2022

Advancements in Heat Treatment Processes

23 to 24 August 2022,
The demand for a superior product at a lower cost is an ever growing demand. Engineers and scientists in organizations constantly researching to achieve this objective. About 70-80 percent of the components of industrial products, whether they are automotive or non-Automotive products are manufactured out of various types of steel due to its favourable cost to strength ratio. Steel properties can be changed to meet the manufacturing process standard to meet the design requirement by suitable heat treatment processes. Therefore in-depth knowledge of different Industrial heat treating processes is essential to find solutions to the problems quickly and effectively. Keeping this in view, India
24
August, 2022

Industrial Sensors - Types, Selection & Applications for process Control

24 to 25 August 2022,
Increasing demands for higher production quality, improved manufacturing efficiency, and more stringent environmental standards have led to the development of new and complex types of industrial Automation. Hence the greater need for industrial sensors. These sensor systems are finding widespread application in diverse fields as machine tools, product inspection, automotive parts and advanced composite aircraft. The sensors typically employ optical, ultrasonic, or microwave techniques to perform measuring functions.     This course provides an overall exposure to the technology of Industrial Sensors and Controls as widely seen in factories of all types both for discrete and
25
August, 2022

Best Practices in Supply Chain Management for Survival and Growth

25 to 26 August 2022,
With the economic downturn the organizations will have to make all efforts to reduce cost and maintain satisfactory cash flow. In order to maintain satisfactory cash flow, it will be imperative that the Operations and Supply Chain functions will have to make all out efforts to optimize the inventories. The Supply Chain function of the future, therefore, will have to use the best practices. Those who will take the path of using the latest techniques and the technology have the best chance to survive and grow. This program will provide you with these ‘best in class’ techniques in Supply Chain function. This workshop will be presented in 2 online sessions of about 3 hours each. Dur
06
September, 2022

Effective New Product Development (NPD) Process

6 to 7 September 2022,
New product development is one of key for long term sustenance of companies. In fact, in companies like 3M, one of key performance measure is growth of sales coming from products developed within previous four years. Every product undergoes a life cycle and at the end, it must be replaced by the better product as per the customer demand. Market by virtue of competition also demands faster, effective, and timely process to develop new products. There is a need for people involved in new product development to understand various aspects involved in the process. Keeping this in view, IMTMA is organising this programme focusing on importance, processes, best practices, and challenges of new pro
12
September, 2022

Design of Gearbox for Industrial Machinery

12 to 16 September 2022,
This course is structured with an introduction to elements of Gear box and more focused towards Industrial applications. Introduction to types of gears, gear profiles, gear calculations, gear standards being a part of the curriculum. Introduction to design input for gearbox design, conceptualization gear layout, sizing of gears and shafts, calculations on gears, bearing selection, seals, keys and standard parts used in gear box. Part modelling, assembly modelling and detailed drawing using popular design CAD tools will be carried out as a project. DFM and DFMA will be a key points addressed in the training. Keeping this in view, Indian Machine Tool Manufacturers' Association (IMTMA) is orga
15
September, 2022

Business Planning and Budgeting for Sustained Profitability

15 September 2022,
Business planning and budgeting are critical to the success & sustainability of a business. Business exists for profits – if not for any other purpose. And business pundits have often remarked that “Nobody plans to fail, they fail to plan”. Hence a business must be planned and it is critical to ensure that the actual outcomes confirm to plans, be it either in the short term or in the long term. Every business owner needs to understand how to make a business plan and plan a budget to ensure they run a Sustainable & Profitable Business. In the current Covid situation, where markets are under stress, it is all the more important to have a clear system of tracking the
15
September, 2022

LM Guideways and Ball Screws - Types, Applications, Selection, Assembly and Troubleshooting

15 to 16 September 2022,
The LM guides & Ball screws is one of the most commonly used machine element which provides highly reliability, high speeds, higher precision, very low friction, easy replaceability and easy maintenance. These are used in building equipment in all fields of engineering and machine tools. Hence, there is a need for knowhow in types of LM guides and ball screws, selection, design and its assembly.
15
September, 2022

Certified Specialist in Core Tools of Quality -As per IATF 16949:2016

15 September to 13 October 2022,
In the highly competitive environments of Automotive / Manufacturing, most organizations are challenged with several simultaneous and equally complex goals such as: 1. Provide high quality products meeting or exceeding customer expectations 2. Produce sustainable volume 3. Deliver on time 4. Ensure costs are under control and be profitable Such goals demand that you raise your competence and knowledge in Quality Management techniques and establish your credibility to manage challenges with predictable assurance. For this, it is important to get an understanding of how the Core tools of quality work, learn the common language that connects all the tools and learn effective use of all the
15
September, 2022

Advanced Product Quality Planning (APQP) & Production Part Approval Process (PPAP)

15 September to 13 October 2022,
New Product Development assumes lot of significance and has become very much essential for sustaining business growth of industries. However often many costly mistakes and time delay happen in new development of Products / Parts as well as processes. APQP mitigates such risks by following a systematic approach & upfront actions to ensure first time right from the beginning. All OEMs now mandate use of APQP as this system helps in development of product / process faster well in time, defect free and within budget. The APQP is well supported by PPAP to ensure consistent quality supplies as per customer requirement Keeping this in view, Indian Machine Tool Manufacturers' Association (IMTMA)
16
September, 2022

How to improve OEE and achieve Manufacturing Excellence

16 September 2022,
Production and productivity measurement on the shop floor has been done traditionally through log books, excel worksheets and reflects data as a historical record. Companies have their own methods at arriving at productivity. Overall Equipment Effectiveness or OEE is a standardised metric to measure productivity. Realtime measurement of OEE will result in quick and accurate decision making. In today’s VUCA world immediate analysis and decisions need to be made based on real time data. This requires an automated productivity monitoring and control system as companies move towards Industry 4.0. This seminar discusses the principles behind productivity measurement through OEE. Further par
19
September, 2022

Development of Machining Fixtures - A practical Workshop with Project

19 to 23 September 2022,
The course is structured with introduction to Fixture Design basics to final design. Design of fixture is key to effective utilization of machine tools. The fixtures are the economical ways to produce a right component in mass. Basics of fixture design if not implemented correctly results in poor productivity & quality problems. Set-up time and cycle time reduction, increased accuracy on components, deskilling the job setting operation are the obvious advantages of a good fixture. Competence in right fixture differentiates excellent organizations. A complete process of fixture design will be carried out from concept to finish design. It will be highly interactive and covers entire 360&de
19
September, 2022

Certified Specialist in Operational Excellence /Lean

19 to 22 September 2022,
With the marketplace becoming more and more competitive by the day, organizations need to strive for continuous improvement, stay competitive and sustain business growth. This classroom program on Operational excellence is aimed at imparting practical and updated learning on how to map processes and implement necessary changes to produce high–quality changes. The learning path shall cover organizational processes towards world-class manufacturing with a special focus on Lean techniques, waste elimination, inventory management, problem-solving methods, and business strategy deployment. Keeping this in mind, IMTMA is conducting a Classroom training program on Certified Operational Exce
20
September, 2022

Failure Mode and Effects Analysis (FMEA)

20 to 22 September 2022,
In today's competitive market environment, the industry has realized the fact that servicing unreliable products is a very costly proposition. To a large extent, reliability is built into the product during the design and development phase. Failure Mode & Effects Analysis (FMEA) is an essential ingredient of reliability engineering and is a very powerful and effective technique used for improvement in the methodology used for design, assembly, materials engineering, servicing etc., for a diverse range of products and processes. FMEA can be effectively applied in case of new developments, new technologies and components/assemblies or products which have inherent problems to anticipate &am
20
September, 2022

Selection of Cutting Tools for Improving Productivity and Cost Reduction in CNC Machining Centres

20 to 21 September 2022,
Milling and hole making operations are an integral part of all metal cutting operations. While using a precision machine tool such as a CNC Machining centre for complex milling and hole making operations, selection of the right cutting tools for the operations is equally critical to producing quality machined parts. Selection of the right cutting tools can result in optimization of cycle time, reduce risks of errors in machining, manage tool costs better and result in the production of a high quality part. Keeping this in view, IMTMA is organising an online training on Selection of Cutting Tools For Improving Productivity And Cost Reduction In CNC Machining.
23
September, 2022

Lean Daily Management System

23 September 2022,
In today’s competitive Business Scenario, organizations that excel in their performance consistently survive. In order to have a sustainable business organization, one needs to develop systems that align with the goals of the organization to all functions. And all the functions should perform as per standard on a daily basis consistently. To perform daily, we need a structured approach that needs to be practiced everyday.Lean daily management system is a systematic approach to plan, perform, track and solve problems on a daily basis. The system also ensures predicting problems so that they are appropriately solved at the right time to ensure effective performance.Keeping this in view,
26
September, 2022

Surface Plating and Protection Technology

26 to 27 September 2022,
In today’s manufacturing scenario, shortage of raw material & power, meeting quality with consistency in quality norms and increasing pressure to reduce costs are the order of the day. Besides these business challenges, surface finish, an important manufacturing process contributes significantly to the costs. During finishing of parts, Surface plating techniques such as ‘Electroplating, application’ is possibly the most troubled issue. Lack of knowledge in Surface plating and protection technology leads to high rework and rejection rates in-house & as well as from outside vendors. Hence it is important to follow the right techniques to achieve surface finish of acce
27
September, 2022

Measurement System Analysis (MSA)

27 to 29 September 2022,
Measurement Systems Analysis (MSA) originated with the automotive industry is eventually becoming the defacto standard of the manufacturing industry. Just as processes that produce a product may vary, the process of obtaining accurate measurements and data may also have variations and can produce defects. MSA is a holistic approach to ensure the integrity of data used for analysis and evaluates the entire process of obtaining measurements, i.e test methods, measuring instruments, operations, procedures, software and personnel that affect the assignment of a value to a measurement and to understand the implications of the measurement error. MSA is an important element of Six Sigma methodology
28
September, 2022

CE Marking for Export Markets - Europe, North America & GCC countries

28 to 29 September 2022,
The current emphasis of 'Make in India" and thrust being on exports makes it imperative that the industries develop their skills and knowledge levels to succeed. One of the concern areas, is the “Compliance and legal requirements of the exporter and importer”, which is often neglected in the beginning by the stake holders resulting in time delay, loss, etc., To sell a product in Global market one needs to understand and comply to the relevant “Law of Land” right from the design stage to avoid any non-compliances. The manufacturer should also know the options available for conformity assessment. Cases of Manufacturers exporting products and incurring losses, owing to l
11
October, 2022

Statistical Process Control (SPC)

11 to 12 October 2022,
Today, cost reduction is the No. 1 priority for any company. SPC or statistical process control is a game changing tool for cost reduction. Applying SPC on a company’s processes provides significant insight into the process. For doing so one needs to learn SPC techniques and apply them. Data generation and analysis is key to delivering a lean manufacturing setup, thereby optimizing costs and maximizing profits to your organization. Keeping this in view, IMTMA is organizing an online training on Implementing SPC, a Game Changer for Cost Reduction.

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