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IMTMA Training Centre

FINITE ELEMENT ANALYSIS

FINITE ELEMENT ANALYSIS

This training presents the theory and applications of the Finite Element Method using ANSYS/HYPERWORKS. ANSYS Mechanical / HYPERWORKS are the FEA tools that are widely used across the manufacturing domain for analyzing and solving complex mechanical problems. These tools are used to predict the behaviour of the components and sub-systems in the manufacturing and real-world environments. These soft wares globally supports engineering simulation solutions by delivering high-quality products developed in lesser time through more information-based process. This course teaches FEM concepts and tool use in an integrated fashion.

FOCUS AREAS

Basics of Finite Element Analysis FEA
Basic & Advanced Solid Modeling
Hands-on Training on ANSYS and HYPERMESH
Method of Import and align the geometry
Making of geometry for FE modeling
Generate shell-mesh & solid mesh with 2D and 3D elements
Create & modify various geometric-entities
Introduction to Static Structural Analysis
Advanced Structural Analysis (Dynamic, Nonlinear & Thermal)

Key Take Aways

Strong theoretical understanding of FEA
Application of FEM to practical engineering problems
How to perform engineering simulations using ANSYS
Structural mechanics simulations using ANSYS Mechanical
Mathematical models underlying simulations
How to approach engineering analysis and simulations like an expert
Efficient modeling techniques
FEM competency to enter manufacturing companies as FEM exper

Participant Profile

This program will benefit practicing Design Engineers from the industry of all segments.
Entry-level or <5 years’ experience in Diploma and Graduate engineers from industry

Faculty

This programme will be conducted by Mr. H V Rajashekara, Sr. Director - Design institute, IMTMA. He has over 27 year experience on Machine Tool design and development from HMT-Precision machinery division Bangalore and Johnson Electric Group, Hongkong. Also he has 7 years’ experience in training fresh engineers to make the industry ready.

Mr. Rajashekara is supported by various industry experts and consultants The programme is supported by various industry FEA/FEM experts Mr. Mangesh Ketkar and Dr. Bharath Vinjamuri

November, 2020

Hands On Training on Machine Tool Design � CNC GPM (Online & Offline)

30 November, 2020 to 23 January, 2021,

The course is structured with an introduction to Design fundamentals and more focused on machine tool design. Complete design of CNC Turning center will be carried out from concept to finish. Pre-process activities like design input, conceptualization, machine specification, 3D modeling of parts, sub-assemblies and final assembly using popular design CAD tools and preparing the final manufacturing drawings in par with industry standards, Design for Accuracy, Design for Manufacturing and Design for Assembly will be addressed during the course. It will be a highly interactive and hands-on training session and covers the entire 360° view on machine tool design aspects.

January, 2021

HR Excellence Certification Program

8 January to 20 February, 2021,

In its effort to strengthen its offering to the manufacturing industries and to enable the executives and leaders to manage effectively, IMTMA offers this certification course for the GR community and also emerging leaders within the organisations. Twenty key differentiators for an enterprise to tide over the current situation are its Leadership Ability and the Human Capital Management. To strengthen and facilitate appropriate learning and awareness in the area of Human Capital Management, this certification program has been designed and developed to be delivered online. This program brings in the practitioner's perspective to HCM practice. The program has 12 sessions of 3 hours each to be

January, 2021

Mechatronics � Fundamentals and Core concepts

18 to 22 January, 2021,

Most industrial systems these days are a combination of Electrical and Mechanical systems. This multi-disciplinary concept brings up the importance of Mechatronics, a terminology which is developing and growing by the day. Mechatronics is a step beyond mechanization, which makes use of high control capability devices used largely for efficient manufacturing or production processes. In order to understand the development, integration and functioning of such systems, an engineer needs to have skills in working with mechanical & electrical systems, programming industrial controllers, working with sensors, actuators, and industrial communication systems.Keeping this in view, Indian Machine T

January, 2021

Fundamentals of Injection Mould Design

19 to 23 January, 2021,

Plastic parts are integral to various types of products these days in every perceivable sector. Demand for lighter and robust products has pushed the need for usage of plastics wherever possible. Depending on the plastics material to be used and its field usage, it is important to choose the right moulding process for manufacturing the part in the most efficient and cost effective method. Out of the various moulding techniques, Injection Moulding is the most widely used for large scale production of high quality plastic parts. Therefore, Injection Mould Design assumes great importance in realizing defect-free parts using various plastic materials in required volumes. Having a defect free mo

January, 2021

Care for Machine Tool Spindles - Systematic Approach for Spindle Maintenance

19 to 20 January, 2021,

Maintenance of spindles in metal cutting or industrial machinery is a critical function of a maintenance engineer. Technicians maintaining them typically require special diagnostic tools and intense technical training. Often component deviations can be traced to faulty spindles. Spindle maintenance requires a thorough knowledge of bearing application, lubrication, assembly tools and techniques. Keeping this in view, IMTMA is organizing an online training on "Care for machine tool spindles-Systematic approach for spindle maintenance".

January, 2021

Advanced Programming for CNC Machining Centres

19 to 22 January, 2021,

CNC Machining Centres form the core of manufacturing operations right from producing auto parts to machine critical aerospace components. Effective application of such machinery can ensure increased productivity, highest accuracy, rigidity and improved surface finish. To meet these challenges, enhanced knowledge on CNC programming and its control features are now very critical to keep the cost per component to an optimum level. Keeping this in view, Indian Machine Tool Manufacturers' Association (IMTMA) is organizing a 4 day online programme on Advanced Programming for CNC Machining centres.

January, 2021

Fundamentals of Mechanical Systems - Kinematics and Selection of Mechanical Elements

19 January, 2021,

Mechanical system has a significant role in product reliability w.r.t cost or investment. Knowledge of each kinematics in power transmission plays an important role in cost reduction of any product. There is a continual development is happening in all the elements to address the cost and reliability with ease of assembly and interfacing. It is also very essential to the manufacturers from upskilling their employees in design and as well product service to enhance the reliability and minimize the down time.In view of this, IMTMA is organizing a one day programme on fundamentals of Kinematics and know how on mechanical elements as part of the programme Mechatronics – Fundamentals and cor

January, 2021

Hands-on training in PLC Programming and Networking

20 to 22 January, 2021,

Programmable Logic controller (PLC) represents a key driver in automation, production & process planning in the manufacturing industry. Many industries of today, including packaging, pharmaceuticals, refineries, mines, machine shops, power plants and food industries use PLC systems for automation of their machinery to produce more, consistently, quickly and efficiently. Modern PLC systems can be connected to data networks and interfaced with other automation control devices. However, for improvement / modification of the automation system, correct interpretation of the Logics and changes need to be made to the PLC program as and when required. Keeping this in view,

January, 2021

Introduction to PLC � Hardware and Programming

20 January, 2021,

Programmable Logic controller (PLC) is an Electronic hardware/device used for automating electro-mechanical / mechatronics equipment in every manufacturing industries. PLC is a specialized computer used to control machines and process. It has feature to store instructions and specific functions that include On/Off control, timing, counting, sequencing, arithmetic and data handling. PLC is called 'The Work Horse' and or brain of any system, represents a key driver in automation. Today, PLC has become indispensable element in various Machines, Processes, Shop floor, and Utilities etc. To get the best results out of a PLC, it is important to understand how to use a PLC in various functions like

January, 2021

CNC Programming – Machining Centres

20 to 22 January, 2021,

A machining centre can be defined as a sophisticated CNC machine tool controlled by a computer, running programs driven by numerical data, which can perform multiple machining operations like milling, drilling, tapping and boring operations by making use of a variety of tools with Automatic Tool Changer. CNC machines have become the order of the day in every manufacturing industry. These applications are wide spread in mass production units, batch production as well as tool room industries. Thorough understanding of Programming and Operation of the CNC machines is a must in order to realize the maximum output. Keeping this in view, Indian Machine Tool Manufacturers' Association (IMTMA) is

January, 2021

IDR Approach for Troubleshooting Component Defects in a Press Shop

21 to 22 January, 2021,

In a Press Shop, production runs are carried out for stamping a number of sheet metal components. Each component requires a number of Dies running on multiple presses. For each run, Die setups are changed and various parameters are set. Although the Dies are proven and productionised, there are some variables which differ from batch to batch, which results in the first few components not reaching the required quality requirements. Press Shop Personnel have to fine tune some settings to get the desired results. This is sometimes tricky and valuable time and material gets wasted. In some cases, Dies suffer damage due to manual errors and repairs have to be carried out on a war footing. This ca

January, 2021

Introduction to Basics Of CNC System � Architecture, Motors, Drives, Encoders And Troubleshooting

21 January, 2021,

The program Control system for CNC Machine Tool is essentially designed and structured to meet the needs of all practicing engineers, particularly from Electrical and Electronics background, engaged in the areas of Design, Assembly & Interfacing, and Testing and Service of CNC machine tools. Program provides insight into the working of a closed loop system with all major constituents of the CNC control Viz: NC, PLC, Drives and Feedback elements covered and explained in detail.

January, 2021

Hydraulics & Pneumatics � Introduction and Troubleshooting

22 January, 2021,

Mechatronics systems, a combination of mechanical & electrical systems, contain Hydraulic & Pneumatic components, which help in automating manufacturing processes. A good understanding about Hydraulics & Pneumatics systems is mandatory for building a balanced and an efficient Mechatronics system. After building a good Mechatronics systems, it is even more important to know the techniques to troubleshoot any problems that would arise during functioning of the system. Keeping this in view, Indian Machine Tool Manufacturers' Association (IMTMA) is organizing an online on Hydraulics and Pneumatics systems.

January, 2021

CE Marking - Compliance requirement for export markets (North America, Europe & GCC)

23 January, 2021,

The current emphasis of 'Make in India" and thrust being on exports makes it imperative that the industries develop their skills and knowledge levels to succeed. One of the concern areas, is the “Compliance and legal requirements of the exporter and importer”, which is often neglected in the beginning by the stake holders resulting in time delay, loss, etc., To sell a product in Global market one needs to understand and comply to the relevant “Law of Land” right from the design stage to avoid any non-compliances. The manufacturer should also know the options available for conformity assessment. Cases of Manufacturers exporting products and incurring losses, owing to l

January, 2021

Online Training programme on �SolidWorks & Industrial Manufacturing Drawings and become a Certified SOLIDWORKS Professional ( CSWP)�

25 January to 5 February, 2021,

The SOLIDWORKS Student Certification Program CSWP, is created to give students a way to prove not only their skills in the SOLIDWORKS platform but also build their basic knowledge of the entire design process enabling them to become competitive in today’s job market. Earning CSWP certificate unlocks a wide range of opportunities for students, often serving as a stepping stone for more advanced degrees and more career opportunities. This is purely online training program conducted by SOLIDWORKS Certified Trainers. This is a limited period offer. It is launched as part of student engagement and enablement during the lockdown period for students who are pursuing their courses from Engine

January, 2021

How to become an effective FMEA Practitioner as per combined AIAG & VDA Version

27 to 28 January, 2021,

In today's competitive market environment, the industry has realized the fact that servicing unreliable products is a very costly proposition. To a large extent, reliability is built into the product during the design and development phase. Failure Mode & Effects Analysis (FMEA) is an essential ingredient of reliability engineering and is a very powerful and effective technique used for improvement in the methodology used for design, assembly, materials engineering, servicing etc., for a diverse range of products and processes. FMEA can be effectively applied in case of new developments, new technologies and components/assemblies or products which have inherent problems to anticipate &am

January, 2021

Geometric Dimensioning & Tolerancing (GD&T) in Design through Manufacturing

28 to 29 January, 2021,

Geometric Dimensioning and Tolerancing (GD&T) system eliminates ambiguities in engineering drawings and brings out the designer's intent very clearly. It ensures seamless communication between design, engineering, manufacturing and quality teams across the entire organization enabling them to work in a concurrent engineering environment. Application of GD&T system helps to reduce the manufacturing and inspection costs drastically.This programme will focus on understanding the system of GD & T and the methods of applying it in real time designs.

January, 2021

Servo Technology for Industrial Motion Control

28 to 29 January, 2021,

Servo Technology has been conventionally a Part of CNC Machines. But with development of General Purpose Servos, now this technology is spreading very rapidly and widely in various applications of Motion Control in many kinds of Industrial Machinery. Servo is fast replacing conventional motion systems like Oil Hydraulic / VFD controlled Motors / Pneumatic etc. due to its highly intelligent features and total programmability. This Program is for giving overview of Servo Motors technology, in usage of Motion Control in Industrial Machines and Applications. This program will cover major aspects of Servo Technology and general purpose Servos.

January, 2021

Hands-on Training Program in Robot Programming & Operation

28 to 30 January, 2021,

Robots have been proven to deliver a host of benefits in a wide variety of industrial applications including Material handling/Assembly, Arc / Spot welding, Painting, Deburring, Plasma cutting etc. Industries introducing robots to their production processes have typically seen a significant transformation in their productivity and efficiency, with higher levels of output and consistent product quality. Yet another advantage with Robots is the flexibility in automation as they can be reprogrammed, whenever new products are launched. The market for industrial robots is rapidly growing in India, as industries are looking forward for more and more robotization. Though the robotic revolution in I

February, 2021

Hands-on training in Programming & Operation of CNC Machining Centres

1 to 5 February, 2021,

CNC machines have become the order of the day in every manufacturing industry. These applications are wide spread in mass production units, batch production as well as in tool room industries. Thorough understanding of Programming and Operation of the CNC machines is a must in order to realize the maximum output. This programme will address the programming and operation of CNC Machining centres in detail including finer aspects like control of dimensions, surface finish and optimization of machining parameters. The procedure for safe running of the machine would be dealt along with autonomous maintenance practices. The participants will be trained hands-on in production CNC machines with rea

February, 2021

Hands On Training on Machine Tool Design � CNC GPM / SPM

1 February to 27 March, 2021,

February, 2021

Selection of Motors for Industrial Applications

2 to 3 February, 2021,

Electric Motors are an essential part of machinery playing an important role both in Industrial as well as domestic purposes. Motors are used in various industrial applications such as operating cranes, blowers, machines, machine tools, compressors, conveyors, hydraulic & oil pumps, robots, electric locomotives and host of other equipment. Consumer goods such as washing machines, mixers, water pumps, fans, lifts also need motors. An understanding of the types of motors, principle of working, parts, method of starting, speed control, mounting methods, temperature rise, insulation, protection, cooling methods, duty cycles, torque and speed characteristics, efficiency and other aspects of

February, 2021

Calibration of Dimensional Measuring instruments and Evaluation of Measurement uncertainties

4 to 5 February, 2021,

In any manufacturing activity, obtaining credible, dependable, correct and traceable measurements is one of the basic requirements in order to achieve required levels of product quality. No measurement is exact and every measurement is subject to some uncertainty. 'Uncertainty of measurement' is the doubt that exists about the result of any measurement. A measured value is only complete if it is accompanied by a statement of associated uncertainty. Measurement uncertainties can occur from the measuring instrument, from the part/component being measured, from environment, from the operator, and/or from other sources. Use of good practices such as reliable calibration equipment, traceable refe

February, 2021

FINISHING SCHOOL IN PRODUCTION ENGINEERING

8 February to 6 March, 2021,

The biggest Challenge the Education System faces today is Employability after engineering courses. Even though India has become a choice destination for all Global Players for their various manufacturing activities, fresh Mechanical engineers from colleges lack the practical skills and confidence to meet the prevailing Manufacturing Environment. Today CNC Technologies are being used across all manufacturing Industries and as such modern industries demand adequate knowledge as well as skill in Computer Integrated Manufacturing practices. Keeping this in view, Indian Machine Tool Manufacturers’ Association (IMTMA) is organizing an exclusive job-oriented course namely “ Finish

February, 2021

Finishing School in Production Engineering - Pune

8 February to 6 March, 2021,

Our engineers fresh from college are strong on theory, but do not have requisite practical knowledge that is necessary to contribute to the organisations that they join. From interpreting manufacturing drawings to processing parts on CNC machines to measuring them and getting used to factory discipline and working environment, fresh engineers need to acquire these skill sets in the shortest possible time. Keeping this in view, Indian Machine Tool Manufacturers' Association (IMTMA) is organizing an exclusive hands on course “Finishing school in Production Engineering” at IMTMA Technology Centre, Pune to enhance skill sets of engineers and supervisors from manufacturing industries

February, 2021

Design of Fixtures for Machining Applications - A practical approach

8 to 12 February, 2021,

The course is structured with introduction to Fixture Design basics to final design. Design of fixture is key to effective utilization of machine tools. Basics of fixture design if not implemented correctly results in poor productivity & quality problems. Set-up time and cycle time reduction, increased accuracy on components, deskilling the job setting operation are the obvious advantages of a good fixture. Competence in right fixture differentiates excellent organizations. A complete process of fixture design will be carried out from concept to finish design. Pre-design activities like design input, conceptualization, process planning, accuracy consideration, cycle time estimation, POK

February, 2021

Fundamentals of Product Quality Planning (APQP) & Implementation of the Production Part Approval Process (PPAP)

9 to 10 February, 2021,

New Product Development assumes lot of significance and has become very much essential for sustaining business growth of industries. However often many costly mistakes and time delay happen in new development of Products / Parts as well as processes. APQP mitigates such risks by following a systematic approach & upfront actions to ensure first time right from the beginning. All OEMs now mandate use of APQP as this system helps in development of product / process faster well in time, defect free and within budget. PPAP is part of the APQP process and documents a series of agreements between the supplier and customer to ensure timely development and consistent quality supplies as per custo

February, 2021

Metallurgy for Non Metallurgists - Ferrous Materials

9 to 10 February, 2021,

Metallurgy is a branch of material science that focus on the physical and chemical behaviour of metallic elements and its alloys. Knowledge of metallurgy is very important for any design and production engineers. Design of any part generally based on Strength, which comes from alloy composition and metallurgical structure. It is not just enough if design engineer select right alloy but also have to specify metallurgical requirements to achieve required properties. Production engineers have to understand the metallurgical requirements and develop process to achieve that. Hence awareness of metallurgy play an important role in today’s engineering world.Keeping this in view, Indian Machin

February, 2021

How to reduce Cost of Poor Quality (COPQ)

11 to 12 February, 2021,

Cost of Poor Quality can make an organization lose 25% to 35% of sales amount due to variety of reasons like warranty, compliant servicing, scraps, redesign, resources and capacity loss due to rework and reprocessing, free replacement delivery, loss of management time, loss of orders, loss of interest in delayed payments and loss of customers. Cost is inversely proportional to Poor Quality. A quality complaint can lead to multiple ripple effects that can impact 10 X or more than just the replacement cost due to above reasons. Hence, it is the responsibility for all professionals in every organization to identify, measure, analyse, reduce and prevent poor quality from being generated in every

February, 2021

Basics of Mechanical Design

15 to 19 February, 2021,

Programme is focused on developing the basic design skillsets for design engineers to enhance their efficiency and productivity. The programme will focus on design fundamentals which are most important for any design engineers working in any Industrial sector. Systematic and quantitative design engineers play a very vital role in product design. It will be a highly interactive training session and covers the entire 360° view on Basic machine design aspects.

February, 2021

Fundamentals of Die Design for Pressure Die-Cast (PDC) Parts

15 to 19 February, 2021,

Die-casting is a metal casting process, wherein the molten metal is injected at very high pressure to produce parts with good dimensional accuracy. To cast the parts at high pressure, a die casting machine is used. This application finds uses is many areas such as Automobile, Aviation, Telecommunication, hydraulics & pneumatics parts, electrical and so on. A few examples to mention are Two-wheeler engine crank cases, cover kick starters, cylinder head, cylinder barrel, four-wheeler Alloy wheels, 2 wheeler front and rear wheel hub, 2-wheeler carburettor, earth moving equipment hydraulic valves, 4 wheeler air brake parts, to name a few. The die-cast die & mould design is an iterative

February, 2021

Design of Experiments (DOE) for Problem Solving

16 to 17 February, 2021,

Design of Experiments (DOE) is a mathematical approach to find the importance of the input (x) factor on some output (y) factor and Optimize the setting of x factors. Typically involved in the Lean, TQM and at the Improve stage in Six Sigma approach.DOE is useful in Design, Sales, Production, Logistics, Human Resource and Finance departments. It will identify the most important input factor for Sales volume, Production, Recruitment, Budgeting, Revenues etc. Thus to decide the focus for the relevant input factor like advertisement, Training, Technical parameters in the machine etc. This workshop is designed in such a way that a person without having any statistical or core mathematical backgr

February, 2021

Metal 3D Printing - Technology of near future

18 to 19 February, 2021,

Metal Additive Manufacturing is migrating from research labs and premium complex non mass production items towards becoming an alternative technique for regular manufacturing. Its scalability, economics and feasibility is transforming very rapidly and a whole ecosystem for Simulation & Design for Additive Manufacturing on one hand and diverse application opportunities using different materials with configurable properties on-demand on the other hand. In order to present latest update on this Technology of near future now, Indian Machine Tool Manufacturers' Association (IMTMA) is organising an online training on “Metal 3D Printing – Technology of near Future” on 14th Jul

February, 2021

Advanced Concepts of GD&T

22 to 24 February, 2021,

In today’s scenario, Design, Manufacturing and Inspection personnel working on engineering parts and assemblies are required to be familiar with the basics of GD&T. In addition, there is a need for engineers to have knowledge of advanced concepts provided in ASME standards which results in realizing the benefits of GD&T - interchangeability, reduction of manufacturing and Inspection costs, elimination of rework etc. Keeping this in view, IMTMA is organizing an online training on 'Advanced concepts of GD&T'

February, 2021

BECOME AN EXPERT TRAINER - TRAINING OF TRAINERS

23 to 26 February, 2021,

The Training of Trainers (ToT) program, is intended to equip new and less experienced trainers in coaching. One can be an expert in a subject, but might not be able to pitch it appropriately to the level of the students and effectively transfer the required knowledge and skills. Possession / having expertise in domain skills is just not enough. Presentation Skills, Soft Skills, Coaching Skills and Assessment techniques need to be learnt by aspiring trainers, who can then enhance their training ability. Therefore, Training of Trainers is very important and integral to the effectiveness of a trainer. Participants of the ToT program will learn the importance of maintaining interest among

February, 2021

Defects Analysis and Troubleshooting of Moulded Parts

25 to 26 February, 2021,

Injection moulded parts are widely used in automobiles, consumer goods, medical parts, aircraft interiors and across many more types of products. Parts that may vary in shape, size and complexity are manufactured using Injection moulding process in a moulding machine. The process involves injection of plastic material into a cavity, where the material cools and hardens as per the configuration of the cavity. Injection moulding can be performed with a host of materials like elastomers, thermoplastic and thermosetting polymers. Moulds are made by a mould-maker (or toolmaker) from metal, usually either steel or aluminium, and precision-machined to form the features of the desired part.