IMTMA Training Centre
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FINITE ELEMENT ANALYSIS
FINITE ELEMENT ANALYSIS
This training presents the theory and applications of the Finite Element Method using ANSYS/HYPERWORKS. ANSYS Mechanical / HYPERWORKS are the FEA tools that are widely used across the manufacturing domain for analyzing and solving complex mechanical problems. These tools are used to predict the behaviour of the components and sub-systems in the manufacturing and real-world environments. These soft wares globally supports engineering simulation solutions by delivering high-quality products developed in lesser time through more information-based process. This course teaches FEM concepts and tool use in an integrated fashion.
FOCUS AREAS
- Basics of Finite Element Analysis FEA
- Basic & Advanced Solid Modeling
- Hands-on Training on ANSYS and HYPERMESH
- Method of Import and align the geometry
- Making of geometry for FE modeling
- Generate shell-mesh & solid mesh with 2D and 3D elements
- Create & modify various geometric-entities
- Introduction to Static Structural Analysis
- Advanced Structural Analysis (Dynamic, Nonlinear & Thermal)
Key Take Aways
- Strong theoretical understanding of FEA
- Application of FEM to practical engineering problems
- How to perform engineering simulations using ANSYS
- Structural mechanics simulations using ANSYS Mechanical
- Mathematical models underlying simulations
- How to approach engineering analysis and simulations like an expert
- Efficient modeling techniques
- FEM competency to enter manufacturing companies as FEM exper
Participant Profile
- This program will benefit practicing Design Engineers from the industry of all segments.
- Entry-level or <5 years’ experience in Diploma and Graduate engineers from industry
Faculty
This programme will be conducted by Mr. H V Rajashekara, Sr. Director - Design institute, IMTMA. He has over 27 year experience on Machine Tool design and development from HMT-Precision machinery division Bangalore and Johnson Electric Group, Hongkong. Also he has 7 years’ experience in training fresh engineers to make the industry ready.
Mr. Rajashekara is supported by various industry experts and consultants The programme is supported by various industry FEA/FEM experts Mr. Mangesh Ketkar and Dr. Bharath Vinjamuri
18
October, 2021
FINISHING SCHOOL IN PRODUCTION ENGINEERING
18 October to 20 November, 2021,
The biggest challenge the Education System faces today is Employability after engineering courses. Even though India has become a choice destination for all Global Players for their various manufacturing activities, fresh Mechanical engineers from colleges lack the practical skills and confidence to meet the prevailing Manufacturing Environment. Today CNC Technologies are being used across all manufacturing Industries and as such modern industries demand adequate knowledge as well as skill in Computer Integrated Manufacturing practices.
20
October, 2021
Electrical Engineering Concepts for Non-Electrical Engineers
20 to 21 October, 2021,
Electricity is an energy that is a vital part of any industrial setup. From an office to a boiler or any machinery, everything runs on electricity. Hence the knowledge of electrical engineering becomes imperative for successful utilization of electrical energy and operation of electrical equipment.
As a non-electrical engineer, you may want to broaden your perspective on different areas of electrical engineering, ensure that the gaps in your understanding of electrical aspects are filled, and thereby work seamlessly with electrical technicians/support personnel.
Keeping this in mind, IMTMA has planned this program is aimed at covering Electrical engineering fundamentals for non-electrical
21
October, 2021
Advancements in Heat Treatment Processes
21 to 22 October, 2021,
The demand for a superior product at a lower cost is an ever growing demand. Engineers and scientists in organizations constantly researching to achieve this objective. About 70-80 percent of the components of industrial products, whether they are automotive or non-Automotive products are manufactured out of various types of steel due to its favourable cost to strength ratio. Steel properties can be changed to meet the manufacturing process standard to meet the design requirement by suitable heat treatment processes. Therefore in-depth knowledge of different Industrial heat treating processes is essential to find solutions to the problems quickly and effectively.
Keeping this in view, India
25
October, 2021
Applying GD&T in Design through Manufacturing – Practical Workshop on What, Why and How?
25 to 29 October, 2021,
Geometric Dimensioning and Tolerancing (GD&T) system eliminates ambiguities in engineering drawings and brings out the designer's intent very clearly. It ensures seamless communication between design, engineering, manufacturing, and quality teams across the entire organization enabling them to work in a concurrent engineering environment. The application of the GD&T system helps to reduce manufacturing and inspection costs drastically.
Many times, having GD&T symbols are understood, doubts prevail about the selection of datum and applying the right parameters during the design process. Selection of the right DRF, as well as GD&T parameters meeting the functionality and manufacturability req
25
October, 2021
Hands-on training in Operation and Programming of CNC Co-ordinate Measuring Machines (CMMs)
25 to 29 October, 2021,
In the modern manufacturing environment, process control and quality assurance depend increasingly on the performance of Co-ordinate measuring machines. Today CMMs have replaced traditional methods of inspection with gages and fixtures thus reducing the time and manpower required in quality control operations. However, thorough understanding of concepts, measuring uncertainty, GD&T, right probing method are very crucial for getting reliable results from any CMM. Rapid growth of CMM population all over India has subsequently generated enormous demand of Trained / Skilled engineers for successful & meaningful handling inspection challenges. This can be achieved only if the CMM engineer
25
October, 2021
Hands-on training in Programming & Operation of CNC Turning Centres
25 to 29 October, 2021,
CNC machines have become the order of the day in every manufacturing industry. These applications are wide spread in mass production units, batch production as well as tool room industries. Thorough understanding of Programming and Operation of the CNC machines is a must in order to realize the maximum output. This programme will address the Programming and operation of CNC turning centres in detail including finer aspects like control of dimensions, surface finish and optimization of machining parameters. The procedure for safe running of the machine would be dealt along with autonomous maintenance practices. The participants will be trained hands-on in CNC turning centre with real time mac
26
October, 2021
LM Guideways and Ball Screws - Types, Applications, Selection, Assembly and Troubleshooting
26 to 27 October, 2021,
The LM guides & Ball screws is one of the most commonly used machine element which provides highly reliability, high speeds, higher precision, very low friction, easy replaceability and easy maintenance. These are used in building equipment in all fields of engineering and machine tools. Hence, there is a need for knowhow in types of LM guides and ball screws, selection, design and its assembly.
27
October, 2021
Servo Technology - The Future of Industrial Motion Control
27 to 29 October, 2021,
Servo Technology has been conventionally been a part of CNC Machines. But with development of General Purpose Servos, now this technology is spreading very rapidly and is used widely in various applications of Motion Control across many kinds of Industrial Machinery. Servo is fast replacing conventional motion systems like Oil Hydraulic / VFD controlled Motors / Pneumatic etc. due to its highly intelligent features and total programmability. This Program gives an overview of Servo Motors technology, in usage of Motion Control in Industrial Machines and Applications. This program will cover major aspects of Servo Technology and general purpose Servos.
Keeping this is mind, IMTMA is conductin
27
October, 2021
Welding Technology - Behavior of Engineering Materials in Welding
27 to 28 October, 2021,
Materials are the mainstay of all Science, Engineering and Technology related activities which have been serving the society by improving - directly and indirectly - their living comforts and safety standards. The Development of materials science allowed designing materials - especially metal alloys - and provided a knowledge base for the engineering applications (Materials Engineering), mainly strength. However, the choice of a particular material for the development of a product essentially depends on critical understanding of its behavior by the application / design engineers. When welding is involved, which is almost always the case in any product made, that ‘expected mechanical be
28
October, 2021
Lean Daily Management System
28 to 29 October, 2021,
In today’s competitive Business Scenario, organizations that excel in their performance consistently survive. In order to have a sustainable business organization, one needs to develop systems that align with the goals of the organization to all functions. And all the functions should perform as per standard on a daily basis consistently. To perform daily, we need a structured approach that needs to be practiced everyday.Lean daily management system is a systematic approach to plan, perform, track and solve problems on a daily basis. The system also ensures predicting problems so that they are appropriately solved at the right time to ensure effective performance.Keeping this in view,
28
October, 2021
Calibration of Dimensional Measuring instruments and Evaluation of Measurement uncertainties
28 to 29 October, 2021,
In any manufacturing activity, obtaining credible, dependable, correct and traceable measurements is one of the basic requirements in order to achieve required levels of product quality. No measurement is exact and every measurement is subject to some uncertainty. 'Uncertainty of measurement' is the doubt that exists about the result of any measurement. A measured value is only complete if it is accompanied by a statement of associated uncertainty. Measurement uncertainties can occur from the measuring instrument, from the part/component being measured, from environment, from the operator, and/or from other sources. Use of good practices such as reliable calibration equipment, traceable refe
08
November, 2021
Hands on Training on “Machine Tool Design – Special Purpose Machine (SPM)”
8 November to 31 December, 2021,
The course is structured with an introduction to Design fundamentals and more focused on machine tool design. Complete design of CNC Turning center will be carried out from concept to finish. Pre-process activities like design input, conceptualization, machine specification, 3D modeling of parts, sub-assemblies and final assembly using popular design CAD tools and preparing the final manufacturing drawings in par with industry standards, Design for Accuracy, Design for Manufacturing and Design for Assembly will be addressed during the course. It will be a highly interactive and hands-on training session and covers the entire 360° view on machine tool design aspects.
08
November, 2021
FINISHING SCHOOL IN PRODUCTION ENGINEERING
8 November to 4 December, 2021,
Indian Machine Tool Manufacturers’ Association (IMTMA) is organizing an exclusive hands-on training course namely “ Finishing School in Production Engineering” at IMTMA Technology Centre, Pune.
10
November, 2021
Antifriction Bearings - Types, Applications, Selection, Maintenance and Trouble Shooting Aspects
10 to 12 November, 2021,
Antifriction bearings are precision mechanical elements in any machines and equipment for reliable functioning of rotary motions. It defines the speed, magnitude and direction of the loads, deflections and minimal vibration of the shaft with pre estimated life. Lack of bearing awareness can lead to premature bearing failures, unexpected machine breakdowns and loss of production. The basic knowledge about bearings can avoid these losses and bring in huge savings & benefits to the organisations. Roles of antifriction ball or roller bearings in machine tool spindles are highly responsible in overall performance as the machine as they reproductive in nature. The type, accuracy and size are t
11
November, 2021
Essentials of Precision Metrology
11 to 12 November, 2021,
Precision metrology is relevant to modern manufacturing as we are moving towards miniaturization of components with tolerances getting tighter year on year. Precision engineering calls for understanding and application of metrology both in manufacturing and in measurement. Precision metrology deals with various metrological aspects of precision engineering and the skill of knowing the metrological aspects of precision.
For a product to be successful, it needs to be manufactured in conformance to the engineering fundamentals and as per the specified tolerance by designer. Understanding specifications according to the design intent during manufacturing and measurement will eliminate potential
15
November, 2021
Development of Machining fixtures - A practical Workshop with project
15 to 19 November, 2021,
The course is designed with an intent of bringing a greater insight into fixtures and their application across all manufacturing processes. Comprehensive learning on fixtures for machining, welding, inspection and assembly is the main focus in the programme. Machining fixture are most complex in nature due to customer’s stringent requirements from the part accuracy (both dimensional and geometrical) and productivity point of view. Basics of fixture design, if not implemented correctly results in poor productivity & quality problems. Set-up time and cycle time reduction, increased accuracy on components, deskilling the job setting operation are the obvious advantages of a good fixture. Comp
16
November, 2021
Implementing SPC, a Game Changer for Cost Reduction
16 to 17 November, 2021,
Today, cost reduction is the No. 1 priority for any company. SPC or statistical process control is a game changing tool for cost reduction. Applying SPC on a company’s processes provides significant insight into the process. For doing so one needs to learn SPC techniques and apply them. Data generation and analysis is key to delivering a lean manufacturing setup, thereby optimizing costs and maximizing profits to your organization.
Keeping this in view, IMTMA is organizing an online training on Implementing SPC, a Game Changer for Cost Reduction.
17
November, 2021
Surface Roughness Measurement, Validation and Improvement
17 to 18 November, 2021,
In the precision engineering industry, the functional properties of a component are affected by the boundary areas (or the surface) of the component. This aspect becomes all the more important when the surface comes in contact with the surface of the mating component and is operationally related to it. The unceasing demand for increased performance, interchangeability and functional reliability has resulted in shrinking of tolerances for a precision component. As the tolerances shrink the surface aspects of the component become more and more dominant and the dimensional aspects of surface finish become exceedingly important. A serious quantitative study of the quality of a surface becomes an
18
November, 2021
Industrial Safety - Shop floor perspective
18 to 19 November, 2021,
Safety is of paramount importance in every walk of life. While unsafe conditions exist in every activity, the potential for accidents are more in the case of Vocational trades. The safety aspects and features should be considered from the design stage itself to create a safe work environment while erecting manufacturing equipment.
‘Accidents do not happen but they are caused’. Therefore the elimination of causes is in the control of operating personnel. Adhering to safe work practices is the responsibility of every individual in the industry. Safe work practices should be developed as a matter of habit rather than compulsion. Safe working is also related to the attitude of a per
18
November, 2021
Design and Processing Techniques for Plastic Parts
18 to 19 November, 2021,
Plastic parts are found in a wide range of products such as Automobiles, Electronics, Consumer goods and many other products.Plastic parts can be manufactured in extremely high volumes depending on their usage and there are different types of processing techniques to meet such requirements. Hence a plastic part designer has to keep in mind operational and manufacturing considerations while designing plastic parts. Knowledge of different material formulations alongwith efficient processing techniques helps designers to design plastic parts to meet functional and aesthetic requirements.
22
November, 2021
Virtual Classroom Training on ASME Y14.5 Geometric Dimensioning and Tolerancing in Design thru Manufacturing, 2.25 CEUs, 22.5 PDHs ( including preparatory for GDTP-Technologist Level Examination )
22 to 26 November, 2021,
Geometric Dimensioning and Tolerancing (GD&T) system eliminates ambiguities in engineering drawings and brings out the designer's intent very clearly. It ensures seamless communication between design, engineering, manufacturing and quality teams across the entire organization enabling them to work in a concurrent engineering environment. In the competitive industrial scenario prevailing today, proper application of the GD&T system helps the companies to reduce manufacturing and inspection costs.
BUILD YOUR GD&T EXPERTISE DIRECT FROM THE SOURCE!
DO YOU KNOW?
THE AMERICAN SOCIETY OF MECHANICAL ENGINEERS (ASME) IS THE MOST RESPECTED PROVIDER OF GD&T TRAINING AND DEVELOPMENT COURSES, WORLD-FA
22
November, 2021
Hands-on Training on Industrial and Machine Automation for Digital Manufacturing (AN EXCLUSIVE PROGRAMME FOR PASSIONATE ELECTRICAL, ELECTRONICS AND MECHATRONICS ENGINEERS)
22 November to 31 December, 2021,
Industrial and Machine Automation has become an integral part of all modern and digital manufacturing processes and is constantly getting upgraded along with the latest technological developments. This ensures the increased productivity with improved product quality and reliability at a lower cost. As we are aware, in recent days, every piece of equipment and machines are built with a higher level of intelligence to work in automated mode to draw the significant benefits. Optimization of cost, quality, reliability, safety, and delivery of any product is one of the key challenge in any product manufacturing.
The above Hands-on training program will cover the working principle and application
22
November, 2021
Implementing Industry 4.0 in the Indian Context
22 to 26 November, 2021,
Industry 4.0 or "Smart Manufacturing" is fast becoming an inevitable evolutionary step for "future compatibility" for any Manufacturing Facility in India and Abroad.Most of Indian Industry is presently struggling to figure out how to get started into this "Digitalization" drive economically, and how to retrofit it into existing machines.To illustrate, develop confidence and show the way forward, IMTMA has now an I4.0 retrofitted facility comprising of common manufacturing CNC Machine and Automation, where most aspects can be practically demonstrated. The concepts shown here could be readily scaled up by Industry.
To extend the benefits of experience and competency in Industry 4.0; Indian Ma
23
November, 2021
Defects Analysis and Trouble Shooting in Painting Applications
23 to 24 November, 2021,
In today’s manufacturing scenario, where shortage of raw material, power & increasing pressure to reduce costs are the order of the day, ‘Painting / Coating application’ is possibly the most troubled issue. While we are nearly at par with global standards in metal working, we definitely lack in finishing and Powder Coating Applications operations. The stark difference is visible when it comes to exporting our goods. Lack of knowledge in Defect Analysis especially in painting / powder coating and Buck passing between paint or powder suppliers vs equipment suppliers lead to high rework and rejection rates.
23
November, 2021
Certified Champion in Root Cause Analysis
23 to 30 November, 2021,
Fundamental to any continuous improvement program is the ability to determine the root cause of an effect. Root cause is the fundamental, underlying reason for a problem. The approach should be “Don’t put a bandage on a problem; fix the issue permanently”.
Root cause analysis involves - deploying methodologies to understand the root cause(s) of a problem and verify the same. 8D and A3 problem-solving are universally deployed approaches that are structured to identify and verify the root cause in a scientific manner.
This course will enable participants to understand root cause analysis as a procedure for ascertaining and analyzing the causes of problems in an effort
25
November, 2021
Enhancing Productivity in Grinding Operations
25 to 26 November, 2021,
In any Manufacturing set up Grinding is a Finishing Process which involves multiple parameters like work material with correct heat treatment, Process Parameters, selection of right grinding wheels, Machine requirement and Skill of the operator. A combined knowledge of these aspects can aid in getting the best possible outcome where grinding is needed. Lastly, since it is a final and a critical operation, any rejections at this stage involves high costs. This training program on Grinding Technology is designed with the intention to impart a practical approach for grinding with appropriate industrial case studies.
Keeping this in view, Indian Machine Tool Manufacturers' Association (IMTMA)
30
November, 2021
Primer Course in Sheet Metal Forming
30 November to 1 December, 2021,
A big proportion of professionals working in Sheet forming have learn't the tricks of the trade and the do’s & don’ts the hard way, through years of painstaking experiential learning. The onslaught of new technology and materials in this domain has been so rapid that there is a dire need for a short capsule covering the basics, new technologies along with practical aspects of meeting the taller demands on quality and process performance.
In order to address this requirement; Indian Machine Tool Manufacturers' Association (IMTMA) is organising a six hour online Primer course in Sheet metal forming.
06
December, 2021
Hands-on training in Programming & Operation of CNC Machining Centres
6 to 10 December, 2021,
CNC machines have become the order of the day in every manufacturing industry. These applications are wide spread in mass production units, batch production as well as in tool room industries. Thorough understanding of Programming and Operation of the CNC machines is a must in order to realize the maximum output. This programme will address the programming and operation of CNC Machining centres in detail including finer aspects like control of dimensions, surface finish and optimization of machining parameters. The procedure for safe running of the machine would be dealt along with autonomous maintenance practices. The participants will be trained hands-on in production CNC machines with rea
06
December, 2021
Mechatronics - Fundamentals and Core Concepts
6 to 10 December, 2021,
Mechatronics is an interdisciplinary branch of engineering that focuses on mechanical, electrical, and electronics engineering and also includes a combination of robotics, computer, and telecommunications systems. As we are aware any and every product these days is built with this interdisciplinary engineering science and built more intelligence to performing their output without or with minimum intervention of humans.This interdisciplinary concept brings up the importance of mechatronics, to prepare the engineers for these jobs, where they need to deal with mechanical, electrical, electronics and computers in product development of every domain.Mechatronics is a step beyond mechanization, w
07
December, 2021
Hot Forging Technology - Processes, DFM, Quality and Cost Considerations
7 to 8 December, 2021,
Forging is in a transition from black smithy to modern technology led manufacturing. Forging finds its use in various industries and has several applications using different metals and alloys. Forging cannot be substituted due to its strength properties. Since Forging is energy and cost intensive process it is important to understand the basics and modern methods to make forging a very competitive technology.
07
December, 2021
Certified Lean Practitioner- Achieving MAXimum from MINimum
7 to 16 December, 2021,
Lean is a systematic methodology with a focus on the Customer to separate Value-Added and Non-Value Added Activities ( Waste ), and then reduce and eliminate Waste in all processes.
For a practitioner, it is a manufacturing system that allows minimal use of resources to produce defect free products in the shortest possible time with least amount of left over. In short ‘Maximum with Minimum’.
Lean is a system that drives organization toward zero waste. It is called Lean because Lean system
Needs less human effort to design, make and service products.
Requires less investment for a given amount of production capacity.
Creates products with fewer delivered defects and fewer in-proces
08
December, 2021
Machining Aerospace Materials – Challenges and Solutions
8 to 9 December, 2021,
Aerospace component machining companies have many defence and commercial airline projects subcontracted to them by large global Aerospace majors. But machining shops, if caught in unfamiliar territory can get themselves into trouble when working on such complex projects. Machine shops new to aerospace machining should be aware of the risks, not just the rewards. Aerospace majors place the highest demands for quality and precision for all components sourced machining shops. If suppliers are not aware of the complexities of aerospace machining, they can be stuck in a contract which they find difficult to execute and potentially lose money every time they machine a part.
Anyone looking at taki
09
December, 2021
Metallurgy for Non Metallurgists - Ferrous Materials
9 to 10 December, 2021,
Metallurgy is a branch of material science that focus on the physical and chemical behaviour of metallic elements and its alloys. Knowledge of metallurgy is very important for any design and production engineers. Design of any part generally based on Strength, which comes from alloy composition and metallurgical structure. It is not just enough if design engineer select right alloy but also have to specify metallurgical requirements to achieve required properties. Production engineers have to understand the metallurgical requirements and develop process to achieve that. Hence awareness of metallurgy play an important role in today’s engineering world.Keeping this in view, Indian Machine To
09
December, 2021
How to bring in energy efficiency at Plant level?
9 to 10 December, 2021,
In every industrial activity energy is used in various forms and is an issue of great importance to the industry as well as the nation. Energy is an issue that is directly connected to economic health, climate change and energy security of the nation. Hence the demand for sustainability is of growing importance by the day. Commonly used form of energy in most of the industries are Electricity, compressed air, water, oils of various types, steam, etc. Where energy is consumed, wastages also go hand-in-hand. One is the wastage by way of leakages unaccounted wastes and the other one is inefficient use of energy by the equipment.
In many of the activities the cost of energy forms a considerab
13
December, 2021
Geometric Dimensioning & Tolerancing (GD&T) in Design through Manufacturing
13 to 15 December, 2021,
Geometric Dimensioning and Tolerancing (GD&T) system eliminates ambiguities in engineering drawings and brings out the designer's intent very clearly. It ensures seamless communication between design, engineering, manufacturing and quality teams across the entire organization enabling them to work in a concurrent engineering environment. Application of GD&T system helps to reduce the manufacturing and inspection costs drastically.This programme will focus on understanding the system of GD & T and the methods of applying it in real time designs.
13
December, 2021
Design, Integration, Maintenance & Troubleshooting of Hydraulic Systems
13 to 17 December, 2021,
In depth understanding about Hydraulics & Pneumatics systems is mandatory for assembly and maintenance engineers. This will help minimize/eliminate the down time of a machine or an equipment related to Hydraulic and Pneumatic system to ensure the smooth functioning and uninterrupted production. This programme will focus in depth understanding of Elements of Hydraulics circuits, Preventive Maintenance Procedures and Safe Trouble Shooting Practices.
Keeping this in view, Indian Machine Tool Manufacturers' Association (IMTMA) is organizing an online 5 day programme on Maintenance and Trouble Shooting of Hydraulic and Pneumatic Systems.
14
December, 2021
Certified practitioner in Core Tools of Quality -As per IATF 16949:2016
14 December, 2021 to 6 January, 2022,
In the highly competitive environments of Automotive / Manufacturing, most organizations are challenged with several simultaneous and equally complex goals such as:
1. Provide high quality products meeting or exceeding customer expectations
2. Produce sustainable volume
3. Deliver on time
4. Ensure costs are under control and be profitable
Such goals demand that you raise your competence and knowledge in Quality Management techniques and establish your credibility to manage challenges with predictable assurance. For this, it is important to get an understanding of how the Core tools of quality work, learn the common language that connects all the tools and learn effective use of all the
20
December, 2021
Effective New Product Development (NPD) Process
20 to 21 December, 2021,
New product development is one of key for long term sustenance of companies. In fact, in companies like 3M, one of key performance measure is growth of sales coming from products developed within previous four years. Every product undergoes a life cycle and at the end, it must be replaced by the better product as per the customer demand. Market by virtue of competition also demands faster, effective, and timely process to develop new products. There is a need for people involved in new product development to understand various aspects involved in the process.
Keeping this in view, IMTMA is organising this programme focusing on importance, processes, best practices, and challenges of new pro
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