IMTMA Training Centre

BASICS OF MECHANICAL DESIGN


BASICS OF MECHANICAL DESIGN

Programme is focused on developing the basic design skill sets for design engineers to enhance their efficiency and productivity. The programme will focus on design fundamentals which are most important for any design engineers working in any Industrial sector. Systematic and quantitative design engineers plays a very vital role in product design. It will be highly interactive training session and covers entire 360° view on Basic machine design aspects.

Focus Areas

  • Drafting standards and manufacturing drawings
  • Limits, fits and Tolerance & GD&T
  • Design of machine elements – shaft, key, belt, coupling & gear
  • Engineering materials and heat treatment
  • Strength of Materials and Engineering Mechanics
  • Antifriction Bearings-Types, selection & calculation

 Key Take Aways

  • Knowledge in Machine Design Basics
  • Knowledge on design of machine elements
  • Knowledge in systematic design approach
  • Develops full confidence for machine design task

Participant Profile

This programme will benefit practicing Design Engineers from industry of all segment. Entry level or <2 yearsexperience in Diploma and graduate engineers from industry.

Faculty

This programme will be conducted by Mr. H V Rajashekara, Sr. Director - Design institute, IMTMA. He has over 27 year experience on Machine Tool design and development from HMT-Precision machinery division Bangalore and Johnson Electric Group, Hongkong.

Mr. S K Gupta, and Mr. Khallaq industry consultant, who are specialized in Machine Tools.

14
April, 2021

CNC Programming - Turning Centres

14 to 16 April, 2021,
CNC Turning is one of the major manufacturing processes in which cylindrical bars of material are held in a chuck and rotated while a tool is fed to the piece to remove material to create the desired shape. CNC lathes or turning centres have tooling mounted on a turret. Turning Centres perform rotating spindle operations.CNC machines have become the order of the day in every manufacturing industry. These applications are wide spread in mass production units, batch production as well as tool room industries. Thorough understanding of Programming and Operation of the CNC machines is a must in order to realize the maximum output. Keeping this in view, Indian Machine Tool Manufacturers' Associa
14
April, 2021

8D Problem Solving Methodology

14 April, 2021,
8D Problem Solving Process, also known as TOPS – Team Oriented Problem Solving Methodology, is a team oriented approach to solving critical problems in the production process. Goals of this method are to find the root cause of the problem using statistical tools, develop containment actions to protect the customer and take preventive actions to prevent recurrence of the problem. This method was developed by FORD MOTOR COMPANY in 1987 and comprises 8 steps, and follows the PDCA logic. FORD refers to their current variant as G8D (Global 8D). The Ford 8D manual is extensive and covers chapter by chapter how to go about addressing, quantifying and resolving engineering issues. 8D Proble
15
April, 2021

Selection of Cutting Tools for CNC Machining Centre Applications (Milling and Hole Making Operations)

15 to 16 April, 2021,
Milling and hole making operations are an integral part of all metal cutting operations. While using a precision machine tool such as a CNC Machining centre for complex milling and hole making operations, selection of the right cutting tools for the operations is equally critical to produce a quality machined part. Selection of the right cutting tools can result in optimization of cycle time, reduce risks of errors in machining, manage tool costs better and result in production of a high quality part. Keeping this in view, IMTMA is organising an online training on Selection of Cutting Tools for CNC Machining Centre Applications (Milling and Hole Making Operations).
15
April, 2021

Calibration of Dimensional Measuring instruments and Evaluation of Measurement uncertainties

15 to 16 April, 2021,
In any manufacturing activity, obtaining credible, dependable, correct and traceable measurements is one of the basic requirements in order to achieve required levels of product quality. No measurement is exact and every measurement is subject to some uncertainty. 'Uncertainty of measurement' is the doubt that exists about the result of any measurement. A measured value is only complete if it is accompanied by a statement of associated uncertainty. Measurement uncertainties can occur from the measuring instrument, from the part/component being measured, from environment, from the operator, and/or from other sources. Use of good practices such as reliable calibration equipment, traceable refe
19
April, 2021

Electrical Engineering Fundamentals for Non-Electrical Engineers

19 to 20 April, 2021,
Electricity is an energy that is a vital part of any industrial setup. From an office to a boiler or any machinery, everything runs on electricity. Hence the knowledge of electrical engineering becomes imperative for successful utilization of electrical energy and operation of electrical equipment. As a non-electrical engineer, you may want to broaden your perspective on different areas of electrical engineering, ensure that the gaps in your understanding of electrical aspects are filled, and thereby work seamlessly with electrical technicians/support personnel. Keeping this in mind, IMTMA has planned this program is aimed at covering Electrical engineering fundamentals for non-electrical
19
April, 2021

Surface Plating and Protection Technology

19 to 20 April, 2021,
In today’s manufacturing scenario, shortage of raw material & power, meeting quality with consistency in quality norms and increasing pressure to reduce costs are the order of the day. Besides these business challenges, surface finish, an important manufacturing process contributes significantly to the costs. During finishing of parts, Surface plating techniques such as ‘Electroplating, application’ is possibly the most troubled issue. Lack of knowledge in Surface plating and protection technology leads to high rework and rejection rates in-house & as well as from outside vendors. Hence it is important to follow the right techniques to achieve surface finish of acce
20
April, 2021

Essentials of VDA 6.3 Implementation

20 April, 2021,
VDA 6.3 (Verband der Automobilindustrie) defines a process based audit standard for evaluating and improving controls in a manufacturing organisation's new product introduction and manufacturing process.This standard caters to the German automotive industries whose requirements are unique and complex. In the present day race to outbeat others, TTM (time to market) has become very short. Hence, the demand for adhering to the standard has increased.The standard digs deep into each process element over the entire product realisation cycle with strong focus on Preventive Quality Assurance. Emphasis is on identifying, assessing and managing risk. If implemented in true spirit, there is almost no
20
April, 2021

Implementing Industry 4.0 in Manufacturing

20 April, 2021,
Industry 4.0 or “Smart Manufacturing” has become a buzzword in any International Conference and Trade Fair related to Manufacturing in last few years, covering the holistic-automated-integration of machine / process monitoring with production plan, logistics, vendor processes to Business Level ERP for real time communication and control of overall performance. All major economies are pursuing this concept vigorously and soon it could become a standard norm for Industry operation rather than an option. While Europe & US are going overboard in deploying High End Premium Technology to do it at any cost, for their own reasons; for Indian Industry there could be different local o
21
April, 2021

Effective Maintenance towards Zero down time(ZDT) - Electrical Aspects of CNC Machines

21 to 23 April, 2021,
CNC machines are real Mechatronic systems, having electrical and electronic circuits interacting with mechanical actuators / sub systems. Diagnostics and root cause analysis is an important aspect of maintenance, which is most often ignored. Often the roots of a mechanical problem is in the electronics area and that of an electronic problem lies elsewhere. Thorough understanding of the CNC machine circuit diagram, Ladder diagram and CNC parameters is needed to find and fix the root cause to minimize MTTR (Mean Time To Repair) and effective planning of PMBF(Preventive Maintenance Before Failure) towards zero down time. Keeping this in view, Indian Machine Tool Manufacturers' Association (IMT
22
April, 2021

World Class Manufacturing - What, Why and How; Tools and Techniques

22 to 23 April, 2021,
Effective Manufacturing Strategy and Excellence in Manufacturing are the real competitive differentiator in today’s world. Excellent Manufacturing organization continually improve Productivity, Quality, Cost, Delivery, Safety performance and Morale of its employees, that are key factors to make a Manufacturing Operation World class and live up to changing customers’ expectations on regular basis. A Manufacturing organization must have a strategic plan and initiative to learn global best practices, tools and techniques by all levels of people in the organization and implement the same effectively to get desired results and stay ahead of competition. It is all the more imperative t
22
April, 2021

LM Guideways and Ball Screws - Types, Applications and Selection

22 to 23 April, 2021,
The LM guides & Ball screws is one of the most commonly used machine element which provides highly reliability, high speeds, higher precision, very low friction, easy replaceability and easy maintenance. These are used in building equipment in all fields of engineering and machine tools. Hence, there is a need for knowhow in types of LM guides and ball screws, selection, design and its assembly.
26
April, 2021

Hands-on Training on Industrial and Machine Automation for Digital Manufacturing (An Exclusive Programme For Passionate Electrical, Electronics and Mechatronics Engineers)

26 April to 9 June, 2021,
Industrial and Machine Automation has become an integral part of all modern and digital manufacturing processes and is constantly getting upgraded along with the latest technological developments. This ensures the increased productivity with improved product quality and reliability at a lower cost. As we are aware, in recent days, every piece of equipment and machines are built with a higher level of intelligence to work in automated mode to draw the significant benefits. Optimization of cost, quality, reliability, safety, and delivery of any product is one of the key challenge in any product manufacturing. The above Hands-on training program will cover the working principle and application
26
April, 2021

Cost and Cycle time reduction in CNC Machining applications

26 to 27 April, 2021,
Effective utilization of Machining Centres for reduction in cycle time, competitive production costs, improved quality, performance and longevity of machines, is an important role in enhancing productivity especially in large volume production. In the highly competitive market scenario, customers determine the price of a product and entrepreneurs need to continuously fine tune the costs to realize profits. Machine utilization has a major impact in reducing the manufacturing cost of components. For increasing machine on time and improving productivity requires adopting best machining practices.Keeping this in view, Indian Machine Tool Manufacturers' Association (IMTMA) is organising an online
26
April, 2021

Online Training on Design of Gearbox– Industrial Machinery

26 to 30 April, 2021,
This course is structured with an introduction to elements of Gear box and more focused towards Industrial applications. Introduction to types of gears, gear profiles, gear calculations, gear standards being a part of the curriculum. Introduction to design input for gearbox design, conceptualization gear layout, sizing of gears and shafts, calculations on gears, bearing selection, seals, keys and standard parts used in gear box. Part modelling, assembly modelling and detailed drawing using popular design CAD tools will be carried out as a project. DFM and DFMA will be a key points addressed in the training. Keeping this in view, Indian Machine Tool Manufacturers' Association (IMTMA) is orga
27
April, 2021

Advanced CNC Programming for Machining Centres

27 to 30 April, 2021,
CNC Machining Centres form the core of manufacturing operations right from producing auto parts to machine critical aero space components. Its effective application can ensure increased productivity, highest accuracy, rigidity and improved surface finish. A range of components can be consistently manufactured to very close tolerances, leading to improved quality; efficient production process; reduced costs and bare minimum cycle times. In modern CNC machine shops, every second counts and the CNC programme drives the machine efficiency and productivity. Many a times, the CNC programme contains lot of idle movements (air cutting) and is not optimized for minimum cycle time. Enhanced knowledge
27
April, 2021

Manufacturing Automation using Robots

27 to 28 April, 2021,
Robots are increasingly getting deployed and integrated into Manufacturing Automation in whole range of Indian Industry ranging from MSMEs to large scale mass-production OEM. Robots are becoming game changers in variety of application domains; ranging from simple pick & place automation to Laser Cutting, from Press Line Automation to Welding, from machining to metrology. While Robots used to be standalone additions for material handling automation Only: now they are getting integrated with adaptive system and they work in tandem with other Robots and human operatives.
28
April, 2021

Advanced Heat treatment

28 to 29 April, 2021,
The demand for a superior product at a lower cost is an ever growing demand. Engineers and scientists in organizations constantly researching to achieve this objective. About 70-80 percent of the components of industrial products, whether they are automotive or non-Automotive products are manufactured out of various types of steel due to its favourable cost to strength ratio. Steel properties can be changed to meet the manufacturing process standard to meet the design requirement by suitable heat treatment processes. Therefore in-depth knowledge of different Industrial heat treating processes is essential to find solutions to the problems quickly and effectively. Keeping this in view, India
29
April, 2021

Antifriction Bearings - Selection, Applications and Evaluating Bearing Life

29 to 30 April, 2021,
Antifriction bearings are precision mechanical elements in any machines and equipment for reliable functioning of rotary motions. It defines the speed, magnitude and direction of the loads, deflections and minimal vibration of the shaft with pre estimated life. Lack of bearing awareness can lead to premature bearing failures, unexpected machine breakdowns and loss of production. The basic knowledge about bearings can avoid these losses and bring in huge savings & benefits to the organisations. Roles of antifriction ball or roller bearings in machine tool spindles are highly responsible in overall performance as the machine as they reproductive in nature. The type, accuracy and size are the k
03
May, 2021

Hands On Training on Machine Tool Design - CNC GPM / SPM - (Virtual & Classroom Program)

3 May to 29 June, 2021,
The course is structured with an introduction to Design fundamentals and more focused on machine tool design. Complete design of CNC Turning center will be carried out from concept to finish. Pre-process activities like design input, conceptualization, machine specification, 3D modeling of parts, sub-assemblies and final assembly using popular design CAD tools and preparing the final manufacturing drawings in par with industry standards, Design for Accuracy, Design for Manufacturing and Design for Assembly will be addressed during the course. It will be a highly interactive and hands-on training session and covers the entire 360° view on machine tool design aspects.
03
May, 2021

Hands-on training in Operation of CNC Co-ordinate Measuring Machines (CMMs)

3 to 7 May, 2021,
In the modern manufacturing environment, process control and quality assurance depend increasingly on the performance of Co-ordinate measuring machines. Today CMMs have replaced traditional methods of inspection with gages and fixtures thus reducing the time and manpower required in quality control operations. However, thorough understanding of concepts, measuring uncertainty, GD&T, right probing method are very crucial for getting reliable results from any CMM. Rapid growth of CMM population all over India has subsequently generated enormous demand of Trained / Skilled engineers for successful & meaningful handling inspection challenges. This can be achieved only if the CMM engineer
04
May, 2021

Implementing SPC, a Game Changer for Cost Reduction

4 to 5 May, 2021,
Today, cost reduction is the No. 1 priority for any company. SPC or statistical process control is a game changing tool for cost reduction. Applying SPC on a company’s processes provides significant insight into the process. For doing so one needs to learn SPC techniques and apply them. Data generation and analysis is key to delivering a lean manufacturing setup, thereby optimizing costs and maximizing profits to your organization. Keeping this in view, IMTMA is organizing an online training on Implementing SPC, a Game Changer for Cost Reduction.
04
May, 2021

Industrial Safety

4 to 5 May, 2021,
Safety is of paramount importance in every walk of life. While unsafe conditions exist in every activity, the potential for accidents are more in the case of Vocational trades. The safety aspects and features should be considered from the design stage itself to create a safe work environment while erecting manufacturing equipment. ‘Accidents do not happen but they are caused’. Therefore the elimination of causes is in the control of operating personnel. Adhering to safe work practices is the responsibility of every individual in the industry. Safe work practices should be developed as a matter of habit rather than compulsion. Safe working is also related to the attitude of a per
06
May, 2021

Engineering Materials and their selection - Key to Successful Design

6 to 7 May, 2021,
Engineering design depends on materials that are shaped, joined and ?nished by processes. Design requirements de?ne the performance required of the materials, expressed as target values for certain design-limiting properties. Perhaps one of the most important tasks that an engineer may be called upon to perform is that of materials selection with regard to component design. Inappropriate or improper decisions can be disastrous from both economic and safety perspectives. Therefore, it is essential that the engineers become familiar with and versed in the procedures and protocols that are normally employed in this process. Understanding materials, their properties and behaviour is fundamental
06
May, 2021

Design of Fixture - Machining

6 to 7 May, 2021,
The course is structured with introduction to Fixture Design basics to final design. Design of fixture is key to effective utilization of machine tools. Basics of fixture design if not implemented correctly results in poor productivity & quality problems. Set-up time and cycle time reduction, increased accuracy on components, deskilling the job setting operation are the obvious advantages of a good fixture. Competence in right fixture differentiates excellent organizations. A complete process of fixture design will be carried out from concept to finish design. Pre-design activities like design input, conceptualization, process planning, accuracy consideration, cycle time estimation, POKAY
10
May, 2021

Online Training on Advanced Concepts of GD&T

10 to 12 May, 2021,
In today’s scenario, Design, Manufacturing and Inspection personnel working on engineering parts and assemblies are required to be familiar with the basics of GD&T. In addition, there is a need for engineers to have knowledge of advanced concepts provided in ASME standards which results in realizing the benefits of GD&T - interchangeability, reduction of manufacturing and Inspection costs, elimination of rework etc. Keeping this in view, IMTMA is organizing an online training on 'Advanced concepts of GD&T'
10
May, 2021

Advanced CNC Programming for Machining Centres

10 to 13 May, 2021,
CNC Machining Centres form the core of manufacturing operations right from producing auto parts to machine critical aero space components. Its effective application can ensure increased productivity, highest accuracy, rigidity and improved surface finish. A range of components can be consistently manufactured to very close tolerances, leading to improved quality; efficient production process; reduced costs and bare minimum cycle times. In modern CNC machine shops, every second counts and the CNC programme drives the machine efficiency and productivity. Many a times, the CNC programme contains lot of idle movements (air cutting) and is not optimized for minimum cycle time. Enhanced knowledge
11
May, 2021

How to achieve breakthrough results through Six Sigma methodology

11 to 12 May, 2021,
Continuous Value enrichment for all its stakeholders (Investors, Customers, Partners, Employees, Society ) is the only way to be locally and globally successful. An excellent organization with its highly competent process and people do the right things better, faster and more efficiently than its competition – Cost, Quality, Delivery, Innovation. Over the last 30 years, Six Sigma methodology have proven its utility to all the organizations who have learned and practiced with religious sincerity. It has given huge benefits to all the practicing organizations in terms of improved market penetration, customer delight, better business process performance, breakthrough results, reduced cost
12
May, 2021

Cleaning of machined components

12 May, 2021,
Parts cleaning, like most metalworking processes, are experiencing ever tightening specifications. Owing to the constantly increasing requirements in terms of efficiency, quality and environmental protection the cleaning of industrial parts has become absolutely essential in modern manufacturing processes. It is highly critical especially in case of automotive components, aerospace parts and medical implants. However, Parts cleaning is often the most ignored area in the production lines. Cleaning is commonly considered as non value adding process; without evaluating the consequences of ignoring component cleaning. A successful cleaning process requires careful selection of both the cleaning
13
May, 2021

CE Marking for Export Markets - Europe, North America & GCC countries

13 May, 2021,
The current emphasis of 'Make in India" and thrust being on exports makes it imperative that the industries develop their skills and knowledge levels to succeed. One of the concern areas, is the “Compliance and legal requirements of the exporter and importer”, which is often neglected in the beginning by the stake holders resulting in time delay, loss, etc., To sell a product in Global market one needs to understand and comply to the relevant “Law of Land” right from the design stage to avoid any non-compliances. The manufacturer should also know the options available for conformity assessment. Cases of Manufacturers exporting products and incurring losses, owing to l
17
May, 2021

Defects Analysis and Troubleshooting in Painting Applications

17 to 18 May, 2021,
In today’s manufacturing scenario, where shortage of raw material, power & increasing pressure to reduce costs are the order of the day, ‘Painting / Coating application’ is possibly the most troubled issue. While we are nearly at par with global standards in metal working, we definitely lack in finishing and painting operations. The stark difference is visible when it comes to exporting our goods. The root cause in painting defects is often attributed to either paint suppliers or equipment suppliers, which may not be actual cause. Hence a better understanding of the defect Analysis especially in painting / powder coating leads to reduced rework and lower rejection rates
18
May, 2021

Design and Processing of Plastic Parts - DFMA Approach

18 to 19 May, 2021,
Plastic parts can be manufactured in extremely high volumes depending on their usage and there are different types of processing techniques to meet such requirements. Hence a plastic part designer has to keep in mind operational and manufacturing considerations while designing plastic parts. Knowledge of different material formulations alongwith efficient processing techniques helps designers to design plastic parts to meet functional and aesthetic requirements.
20
May, 2021

Customer Focused Daily Work Management (DWM)

20 May, 2021,
In today’s Business scenario, Indian Industries/OEMs are surging into global market including those in developed countries like USA, EUROPE and JAPAN . This necessitates to create built in quality in their products which can comply to the world class standards. OEMs are offloading about 90%  of their components mostly fully finished to suppliers to cut the cost . But this is the pain of every OEM that their SCM System has always been CUSTOMER DRIVEN instead of SUPPLIER DRIVEN. Most of the Suppliers are in Fire Fighting Mindset and driven by Customer. Answer of this question lies in DWM . DWM is that Convex Lens which when put in front of the Sun (TPM, TS, IATF etc)  start
20
May, 2021

Defects Analysis and Trouble Shooting of Castings

20 to 21 May, 2021,
Metal casting is one of the oldest manufacturing process, which basically involves pouring molten metal into a mould cavity, where, upon solidification it takes the shape of the cavity. Beauty of this process is, any complicated shape in any metal can be casted. Metal casting is a complicated process with many process variables. There are numerous opportunities for things to go wrong in a casting operation, resulting in quality defects in the product. A casting defect is an undesired irregularity in a metal casting process. Some defects can be tolerated while others can be repaired, otherwise they must be eliminated. It is a great challenge to work on casting defects and eliminate them. Thi
24
May, 2021

FINISHING SCHOOL IN PRODUCTION ENGINEERING

24 May to 19 June, 2021,
The biggest challenge the Education System faces today is Employability after engineering courses. Even though India has become a choice destination for all Global Players for their various manufacturing activities, fresh Mechanical engineers from colleges lack the practical skills and confidence to meet the prevailing Manufacturing Environment. Today CNC Technologies are being used across all manufacturing Industries and as such modern industries demand adequate knowledge as well as skill in Computer Integrated Manufacturing practices. Keeping this in view, Indian Machine Tool Manufacturers’ Association (IMTMA) is organizing an exclusive job-oriented course namely “ Finish
24
May, 2021

Core Tools of Quality - APQP,FMEA,MSA,SPC,PPAP

24 to 28 May, 2021,
In the highly competitive environments of Automotive / Manufacturing, most organizations are challenged with several simultaneous and equally complex goals:In the highly competitive environments of Automotive / Manufacturing, most organizations are challenged with several simultaneous and equally complex goals: 1. Provide high quality products meeting or exceeding customer expectations 2. Produce sustainable volume 3. Deliver on time4. Ensure costs are under control and be profitable Such goals demand that you raise your competence and knowledge in Quality Management techniques and establish your credibility to manage challenges with predictable assurance. For this, it is important to ge
24
May, 2021

Mechanical Design Validation Testing (MDVT) for Electrical and Electronic Systems

24 to 25 May, 2021,
Design validation tests are performed to validate a product’s design; as for design specifications, internal design or external standards, customer requirements, and product regulatory compliance testing. Test parameters and methodology are commonly derived from MIL, ASTM, ISO, ETSI, NEBS and IEC specifications are established by government agencies. MDVT is generally comprised of dynamic (mechanical) and environmental tests, alongwith a combination of operational & non-operational tests with varying test parameters, carefully selected profiles to validate specific product design areas. MDVT is defined and performed based on a product’s deployment (indoor v/s outdoor, mounti
24
May, 2021

Finishing School in Production Engineering - Pune

24 May to 19 June, 2021,
Our engineers fresh from college are strong on theory, but do not have requisite practical knowledge that is necessary to contribute to the organisations that they join. From interpreting manufacturing drawings to processing parts on CNC machines to measuring them and getting used to factory discipline and working environment, fresh engineers need to acquire these skill sets in the shortest possible time. Keeping this in view, Indian Machine Tool Manufacturers' Association (IMTMA) is organizing an exclusive hands on course “Finishing school in Production Engineering” at IMTMA Technology Centre, Pune to enhance skill sets of engineers and supervisors from manufacturing industries
25
May, 2021

Enhancing Productivity in Grinding Operations

25 to 26 May, 2021,
In any Manufacturing set up Grinding is a Finishing Process which involves multiple parameters like work material with correct heat treatment, Process Parameters, selection of right grinding wheels, Machine requirement and Skill of the operator. A combined knowledge of these aspects can aid in getting the best possible outcome where grinding is needed. Lastly, since it is a final and a critical operation, any rejections at this stage involves high costs.This training program on Grinding Technology is designed with the intention to impart a practical approach for grinding with appropriate industrial case studies. Keeping this in view, Indian Machine Tool Manufacturers' Association (IMTMA) is
27
May, 2021

Machining Aerospace Materials – Challenges and Solutions

27 to 28 May, 2021,
Aerospace component machining companies have many defence and commercial airline projects subcontracted to them by large global Aerospace majors. But machining shops, if caught in unfamiliar territory can get themselves into trouble when working on such complex projects. Machine shops new to aerospace machining should be aware of the risks, not just the rewards. Aerospace majors place the highest demands for quality and precision for all components sourced machining shops. If suppliers are not aware of the complexities of aerospace machining, they can be stuck in a contract which they find difficult to execute and potentially lose money every time they machine a part. Anyone looking at taki
02
June, 2021

How to Improve OEE and Achieve Manufacturing Excellence

2 June, 2021,
Production and productivity measurement on the shop floor has been done traditionally through log books, excel worksheets and reflects data as a historical record. Companies have their own methods at arriving at productivity. Overall Equipment Effectiveness or OEE is a standardised metric to measure productivity. Realtime measurement of OEE will result in quick and accurate decision making. In today’s VUCA world immediate analysis and decisions need to be made based on real time data. This requires an automated productivity monitoring and control system as companies move towards Industry 4.0. This seminar discusses the principles behind productivity measurement through OEE. Further par
03
June, 2021

Artificial Intelligence and Machine Learning for Manufacturing Industries

3 June, 2021,
While there is lot of push for implementing Industry 4.0; often Indian Industries fail to see a tangible justification for investing in it, since Data Automation and Live Dashboards by themselves do not seem to lead to significant Business Advantage. It is only when the analysed data is subjected to Artificial Intelligence and bring in Machine Learning that the real unseen potential of improving organizations competitive edge is thrown up. Ironically AI-ML forms the top floor ( 5th floor ) of Industry 4.0 structure while in India we are currently struggling to gather Data which builds the ground floor. Even as actually applying AI-ML is some distance away, yet it would certainly make a diffe
04
June, 2021

Lean Daily Management System

4 June, 2021,
In today’s competitive Business Scenario, organizations that excel in their performance consistently survive. In order to have a sustainable business organization, one needs to develop systems that align with the goals of the organization to all functions. And all the functions should perform as per standard on a daily basis consistently. To perform daily, we need a structured approach that needs to be practiced everyday.Lean daily management system is a systematic approach to plan, perform, track and solve problems on a daily basis. The system also ensures predicting problems so that they are appropriately solved at the right time to ensure effective performance.Keeping this in view,
07
June, 2021

Reliability Engineering - Concept, Calculations, Techniques and Tools

7 to 11 June, 2021,
Reliability, Availability & Maintainability (RAM) are becoming very important aspects for the Product and Process Industries worldwide. The customers are well informed about the RAM’s requirements, and demanding certain target values for these probabilities. Considering the fact, that the Reliability Predictions are useful for the companies in the project bid stage itself to have a clear understanding of the design parameters and the goal setting gaps. Keeping this in view, Indian Machine Tool Manufacturers' Association (IMTMA) is organizing a 3 Full days programme on “Reliability Engineering – Concepts, Calculations, Techniques & Tools” for designers, R&
08
June, 2021

Design and processing of PDC Die cast parts - DFMA approach

8 to 9 June, 2021,
Diecast parts are used extensively in areas such as Automobile, Aviation, Telecommunication, Hydraulics, and pneumatics application, Electrical and so on. Key Die cast parts are Two-wheeler engine crank cases, cover kick starters, Cylinder head, cylinder barrel, four-wheeler Alloy wheels, ceiling fan covers, 2-wheeler front and rear wheel hub, 2-wheeler carburettor, earth moving equipment hydraulic valves, 4-wheeler air brake parts, to name a few.Designing the diecast parts with the production process in mind is the key to seeing a return on investment. DFM ensures that the diecast parts perform to specification by removing any inefficiencies before the actual production begins. Reducing wei
10
June, 2021

Servo Technology for Industrial Motion Control

10 to 11 June, 2021,
Servo Technology has been conventionally been a part of CNC Machines. But with development of General Purpose Servos, now this technology is spreading very rapidly and is used widely in various applications of Motion Control across many kinds of Industrial Machinery. Servo is fast replacing conventional motion systems like Oil Hydraulic / VFD controlled Motors / Pneumatic etc. due to its highly intelligent features and total programmability. This Program gives an overview of Servo Motors technology, in usage of Motion Control in Industrial Machines and Applications. This program will cover major aspects of Servo Technology and general purpose Servos. Keeping this is mind, IMTMA is conductin
14
June, 2021

Mechatronics - Fundamentals and Core concepts

14 to 18 June, 2021,
Mechatronics is an interdisciplinary branch of engineering that focuses on mechanical, electrical and electronics engineering and also includes a combination of robotics, computer, and telecommunications systems. As we aware any and every product in these days, is built with these interdisciplinary engineering science and built more intelligence to performing their output without or with minimum intervention of human.This interdisciplinary concept brings up the importance of mechatronics, to prepare the engineers for these jobs, where they need to deal with mechanical, electrical, electronics and computers in product development of every domain.Mechatronics is a step beyond mechanization, wh
14
June, 2021

Hands-on training in Programming & Operation of CNC Machining Centres

14 to 18 June, 2021,
CNC machines have become the order of the day in every manufacturing industry. These applications are wide spread in mass production units, batch production as well as in tool room industries. Thorough understanding of Programming and Operation of the CNC machines is a must in order to realize the maximum output. This programme will address the programming and operation of CNC Machining centres in detail including finer aspects like control of dimensions, surface finish and optimization of machining parameters. The procedure for safe running of the machine would be dealt along with autonomous maintenance practices. The participants will be trained hands-on in production CNC machines with rea
15
June, 2021

Hot Forging Technology - Processes, DFM, Quality and Cost Considerations

15 to 16 June, 2021,
Forging is in a transition from black smithy to modern technology led manufacturing. Forging finds its use in various industries and has several applications using different metals and alloys. Forging cannot be substituted due to its strength properties. Since Forging is energy and cost intensive process it is important to understand the basics and modern methods to make forging a very competitive technology. This program covers the basics of forging technology to modern manufacturing , engineering and quality aspects and modern concepts of CAE and IOT also will be dealt with as the new generation forging is about complex shapes , complex practices which eventually make forging competitive.
17
June, 2021

Metallurgy for Non Metallurgists - Ferrous Materials

17 to 18 June, 2021,
Metallurgy is a branch of material science that focus on the physical and chemical behaviour of metallic elements and its alloys. Knowledge of metallurgy is very important for any design and production engineers. Design of any part generally based on Strength, which comes from alloy composition and metallurgical structure. It is not just enough if design engineer select right alloy but also have to specify metallurgical requirements to achieve required properties. Production engineers have to understand the metallurgical requirements and develop process to achieve that. Hence awareness of metallurgy play an important role in today’s engineering world.Keeping this in view, Indian Machin
21
June, 2021

Fundamentals of Injection Mould Design

21 to 25 June, 2021,
Plastic parts are integral to various types of products these days in every perceivable sector. Demand for lighter and robust products has pushed the need for usage of plastics wherever possible. Depending on the plastics material to be used and its field usage, it is important to choose the right moulding process for manufacturing the part in the most efficient and cost effective method. Out of the various moulding techniques, Injection Moulding is the most widely used for large scale production of high quality plastic parts. Therefore, Injection Mould Design assumes great importance in realizing defect-free parts using various plastic materials in required volumes. Having a defect free mo
28
June, 2021

Gear Manufacturing - Hobbing and Shaping Processes

28 to 29 June, 2021,
The Automotive, Agricultural, Defence and Railway industry is undergoing continuous change due to increased customer demand as well as improvement in production norms. Gears and Gear drives are an important component of all kinds of vehicles, machine tools, aircrafts, household appliances as well as a broad variety of industrial equipment, which play key role in transmission of power. Gear manufacturing is a complex activity, involving multiple manufacturing processes. Hence a good understanding about the various gears manufacturing processes and controlling of the parameters is essential, in order to meet the growing demands for better productivity and quality of gears. Keeping this in vie
28
June, 2021

ASME Geometric Dimensioning & Tolerancing (GD&T) in Design through Manufacturing- ( for GDTP Technologist Level)

28 to 30 June, 2021,
Geometric Dimensioning and Tolerancing (GD&T) system eliminates ambiguities in engineering drawings and brings out the designer's intent very clearly. It ensures seamless communication between design, engineering, manufacturing and quality teams across the entire organization enabling them working in a concurrent engineering environment. In the competitive industrial scenario prevailing today, proper application of GD&T system helps the companies to reduce the manufacturing and inspection costs. BUILD YOUR GD&T EXPERTISE DIRECT FROM THE SOURCE ! DO YOU KNOW? THE AMERICAN SOCIETY OF MECHANICAL ENGINEERS (ASME) IS THE MOST RESPECTED PROVIDER OF GD&T TRAINING AND DEVELOPMENT
30
June, 2021

TRIZ: Shortcut to Innovative Solutions

30 June, 2021,
In industrial world all efforts for Innovation and Problem Solving get severely limited by quality, spread, reach and effectiveness of “Brainstorming”. In extreme cases either Brainstorming sessions may remain inconclusive and lead nowhere OR they may get short closed echoing the precast ideas of leader OR they throw up random ideas which often may not be workable. TRIZ is a technique which leads to focused ideation so that the brainstorming group gets guided towards solutions which have had better hit rate in comparable situations elsewhere, based on historical empirical data. In order to create awareness so that TRIZ methodology could be put into organization DNA rather than h

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