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Specialized Course in Machinery Design and Production Engineering - (An Exclusive Hands on Workshop)


Specialized Course in Machinery Design and Production Engineering - (An Exclusive Hands on Workshop)

Date : 5 December, 2022 to 14 January, 2023   Location / Mode : Pune


INTRODUCTION

Efficient and Effective Design & Application Engineering of Production Equipment is a vital competency for sustainable leadership in manufacture of World Class Products. Production Equipment includes Machine Tools, Automation, Fixtures / Work Holding and Metrology Solutions

There is a dire need for young engineers who are not only strong in Basics of Machine Design, well versed in use of modern CAD-CAM and aware of Industrial Practices and Standards BUT they must also know equally well the Application side of equipment, encompassing Production Engineering and Practical Knowledge of Production Processes.

To address this requirement Indian Machine Tool Manufactures Association (IMTMA) is conducting 6 weeks workshop to make the right mix of competencies available to Industry.


(A) Design Competence

  • Training on CAD SOLIDWORKS – Part, assembly modeling and 2D drawings
  • Drafting standards and Interpretation of Manufacturing Industry Drawings
  • Limits, Fits and Tolerance – what why and how
  • Tolerance and GD&T – what why and how
  • Engineering Materials, Heat Treatment and SOM
  • Introduction to CNC machines  & SPMS
  • Design of a metal cutting Special Purpose Machine
  • Overall design concept, Machine specification
  • Design of  milling unit head ( as a Project )
  • Design of CNC Linear slide ( as a Project )
  • Engineering calculations for power, torque, stiffness and life
  • Selection of Ball screw and LM Guides
  • Selection principles of Anti-friction bearings
  • Know how on Hydraulics and pneumatics
  • Design validation for bearing life, spindle stiffness, critical speed and inertia
  • Design of machine structure, overview of FE Analysis

 

(B) Production Engineering Competence

  • Introduction to the range of Production machinery and their application
  • Various Machining processes and process parameters
  • Process Planning for manufacturing part
  • Work holding and Fixturing
  • Cutting Tools and Tool Holders for various metal cutting processes
  • Hands-on practice in CNC Turning and Machining centres
  • CNC Programming, CAM Programming
  • Metrology, Measuring Instruments, CMM, VMM,
  • SQC
  • Burr & Surface Finish management
  • Performance management of a Manufacturing Shop
  • Overview of I4.0 in a production shop
  • Best manufacturing practices- Safety,  5S, SPC, TPM, Kaizen

  • Confidence in Engineering Design & Design of machine elements
  • Confidence in Manufacturing right from Drawing / CAD Model to part
  • Strong foundation in engineering basics
  • Hands-on experience in Machine Tool design – SPM
  • Knowledge in systematic design approach through manufacturing
  • Intensive know on how the key activities in a production system
  • Hands-on experience in CNC Machines – Turning and Machining Centres
  • Hands-on practice in metrology and equipment's
  • Industry Visits to enhance exposure

  • Industry readiness and Practical orientation
  • Better employability quotient
  • Higher confidence in machine design tasks and manufacturing-related functions
  • Higher probability of finding "Best Fit" in manufacturing companies
  • Placement support across manufacturing industries
  • A Certificate of participation based on the evaluation and performance

  • Training in Digital CAD laboratory with CAD/CAE software's
  • Practicing in making manufacturing Drawings, CAD modelling, Assembly modelling, Simulation and analysis
  • Learning by Doing: Blend of Classroom and practical sessions
  • Hands on calculations and validations on standard elements like Bearings, Belts, Keys, Shafts, gears, CAMs etc..
  • Theoretical know how on Dimensional Tolerance and Geometrical Tolerance with measuring practice in shop floor
  • Project work with real-time SPM design
  • Hands-on practice in CNC machines, various measuring instruments used in the production shop
  • Weekly Assignments and Tests

IMTMA Technology Centre at Chinchwad, Pune is equipped with state of the art training facilities viz.

  • Modern Manufacturing set up with CNC machines, CAD/CAM/CAE and accessories
  • CNC Vertical Machining Centre & CNC Turning Centre
  • CNC Simulators for FANUC and SIEMENS controllers
  • Mechanical Press, Hydraulic Press and Complete set of Dies – Blanking, Forming ,Cam Piercing and checking Fixture
  • Rotary Swaging Machine and Demo dies
  • Advanced Laser Marking Machine
  • Metrology Lab with common measuring instruments, digital height gauge, profile projector, roundness tester, Vision Measuring
  • Machine and CMM
  • Surface roughness tester
  • Accessories: Tool pre setter, Touch probes, Tool Holders and Zero point clamping systems and Electromagnetic clamping
  • systems
  • Latest types of cutting tools and work holding systems
  • CAM Programming: Cadem and Mastercam CAD/CAM Softwares
  • Digital Network Classroom with computer work stations

This programme will be conducted by Mr. Gautum Doshi Consultant, Mr. Avinash Khare Consultant, Mr. S K Gupta, Mr. H V Rajashekara, Advisor – IMTMA, Mr. B. L Patil, Mr. Yuvaraj Patil and Mr. Sushant Tangade

Mr. Doshi is a B.Tech. (Mech) from IIT, Powai and an industry expert with over 45 years of experience in Machine Tool and Automotive industry. He has conducted several training programmes, seminars & workshops on machine tool related subjects. He is a consultant to reputed companies in the area of Productivity and Quality improvement and an Adviser to many companies manufacturing automotive components and Dies & Moulds. Mr Doshi is former Vice President & Technical Director, PMT Machine Tool Automatics Ltd., Pune and has also served in Tata Motors for over 5 years. He is the author of several IMTMA publications such as 'First Time CNC', Guidelines on Process Capability to name a few.

Mr. Avinash Khare he is presently working as a Consultant and Head for IMTMA Pune Technology Centre for last 5 years. He has been designing, developing content and delivering wide range of Training Courses as a Faculty. He is Electrical Engineer by Qualification and he has worked for over 33 years at Tata Motors Pune in various capacities ranging from R&D in Industrial Electronics, Machine Maintenance, Technology Procurement, Head of Machine Shops, Tool Room Shop Head, Head of Die Design and Champion in Business Excellence. He has taught Instrumentation and Bio Medical Instrumentation at Pune University as part time faculty.

Mr. S K Gupta, Former Asst. General Manager, Machine Design & Business Development, Tata Motors Machine tools division, Pune. He has over 3 decades of experience in the field of Machine Tools and Fixturing.

Mr. H V Rajashekara  has over 35 years' experience on Machine design and development from HMT Bangalore and Johnson Electric Group, Hongkong. In addition, he has 7+ years' experience from Training domain at IMTMA.

Mr. B. L Patil has over 27 industrial work experience in the field of Fixture design, SPM design (Metal cutting), Process planning for machined components.

Mr. Yuvaraj Patil is a mechanical engineer having more than 15 years of experience in CNC Machine Shop & Tool Room. He has worked with various companies – ASB International, Videocon, Menon & Menon and PARI. Additionally, he has 8+ years of experience in training engineers in CNC Machining area with hands-on practice.

Mr. Sushant Tangade is an expert in machine tool manufacturing, try-out and proving with 6+ years of experience in NPPL, Super Auto India Ltd. He has worked in Quality assurance and Product development.

The experience is out of words. The knowledge i have now and i had before is incomparable. If anyone is looking to gain a deep insight into the job of mechanical engineer in the industry i would like to suggest them to visit IMTMA once and take a course they are offering for all individuals. The information they provide, and the inputs we get from faculty here is worth every bit. Overall just superb.

Mr. Darshan Yatheesh, University of Canterbury, New Zealand - Design Engineer at Ucam

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I blindly suggest the passionate engineers who want to aspire in design career.. I joined IMTMA DESIGN TRAINING COURSE. later changed my reality of difference between a CAD Jockey and a designer....before joining IMTMA, I attended a interview where they told me you are poor at mechanical fundamental and it's highly impossible to get a job because you are literally poor at mechanical fundamental, I lost all the hopes in life as a mechanical engineering, I felt like the industry doors are shut to me, but the MD of the industry where I went for my first interview suggested me on IMTMA Design course. After joining IMTMA everything changed. I was worried about the job but I got the job in the middle of the course...I thank all the IMTMA faculty for their support, guidance and delivering impeccable knowledge to us, the faculty in IMTMA are having more than 30+years of experience in design field highly skilled faculty, even sometimes if you are lucky enough the CEO of MNC company will come and teach you..!!!

Mr. Nitin B D, Rajeev Institute of Technology (VTU), Hassan - Design Engineer at Vinnovative Engineering

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This course is very good for fresher before getting job we had practical experience how the companies will work on designing.                                                                                                                                                   

Mr. Mallela Purusotham Reddy, Mother Theresa Institute of Engineering and Technology, Palamaner - Design Engineer at HCL

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The best experience to get to know the actual usage and applications of the formulas for different parts. How to think about design and what all do we need to consider while making a drawing and on what basis various parameters are applied for a drawing.

Mr.Kushal. R. K, KLE Dr M S Sheshgiri College of Engineering and Technology - Design Engineer at Micromatic Grinding Technologies Pvt Ltd

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I have completed a 1-month intensive course on "Finishing school in Production Engineering" during my academics in IMTMA. I got theoretical and practical knowledge, on complete CNC and manufacturing processes. This training helped me to clear my interviews and I got placed in Kennametal. I would like to thank IMTMA and its faculty for their kind support.

Ms. Punya C

Junior Engineer at Kennametal India

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I gained in-depth knowledge of CNC Machines, process planning, simulation, programming, machining, and quality control. It is hard to digest all things at once, but there was a good amount of knowledge & learnings shared by all the staffs and they were very helpful in clearing all my doubts, during the training course

Hemanth Kumar PB

Shopfloor In-charge at Ucam

  • The number of participants is limited to 15 on the social distance parameter and registration will be accepted on a 'First Come First Serve' basis.
  • Health Protocol during the program; participants must present Aarogya Setu app status, thermal scanning on entry and exit, wearing a face mask, periodical hand sanitization, and social distancing.
  • IMTMA shall strictly adhere to Government rules & regulations related to Covid 19. In case of a health emergency, if the GOK or GOI imposes any restrictions on Classroom Mode Training, either before or during the program, the same program will be conducted/continued later as per Government instructions.
  • Certificate for COVID-19 Vaccination- Both Dose is mandatory




REGISTRATION :  

Prior registration for participation is necessary. Number of participants is limited and will be accepted on ‘First Come First Serve’ basis. A Certificate of participation will be issued to participants.

Important Information : Participation fee includes, course material, working lunch and tea / coffee. Interested companies are requested to register online by clicking on 'REGISTER' button and by filling up the nomination authority and participant's details in specified form.

FEE PER PARTICIPANT

IMTMA Members/ Micro Companies

Rs. 50000/-

+18% GST


Individuals

Rs. 38135/-

+18% GST


IMTMA Non Members/ Others

Rs. 56000/-

+18% GST


Overseas Participants

USD 2643/-

 


Group Concession : 5% for 3 to 5 and 10% for 6 and more delegates being nominated from the same company





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Phone : +91 80 66246600

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IMTMA Technology Centre
Plot no. 249 F, Phase IV, Udyog vihar Sector - 18, Gurugram - 122015


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Phone : +91 124 4014101

PUNE

IMTMA Technology Centre
12/5, D-1 Block MIDC Chinchwad
Pune - 411019


Email : info@imtmatraining.in

Phone : +91 7066030531


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