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Defect Analysis & Trouble Shooting of Injection Moulded Components


Defect Analysis & Trouble Shooting of Injection Moulded Components

Date : 20 to 21 July, 2023   Location / Mode : Bengaluru


INTRODUCTION

We are said to be living in an era of Plastics since 1974, as the world consumption of plastics from that year onward exceeded that of steel by volume! From household appliances to airplanes, from tooth brushes to telephones, from Computers to cars, everything seems to be made out of plastics these days. Injection moulded plastic parts offer unbeatable combination of Light Weight Construction, Flexibility, Toughness, Chemical Resistance, Long-term Performance and Cost Effectiveness.

The defects in injection moulding may be caused by poor part design, wrong selection of material, poor injection mould design, poor manufacture of mould, non-optimum process parameters and wrong matching of mould with machine amongst others. Knowledge of ways and means of overcoming these defects is necessary to obtain world class injection mouldings.

Keeping this in view, Indian Machine Tool Manufacturers' Association (IMTMA) is organizing a 2 day programme on Defect Analysis & Trouble shooting of Injection moulded components on 22 - 23 June 2023 at Bangalore.


  • Introduction to injection moulding?
  • Types of Injection moulding techniques
  • Types of moulds used in the industry
  • DFMA in plastic moulding
  • The moulding machine
    • Operating conditions i.e.,
    • Injection Pressure,
    • Melt Temperature,
    • Mould temperature
    • injection speed & time, etc,
    • Optimization of moulding process through scientific moulding
  • Various defects, causes and solutions on:
    • Sink Marks
    • Weld lines
    • Streaks
    • Blistering
    • Jetting
    • Short shots
    • Flashes
    • Warpage
    • Ejector marks
    • Scratches on the parts
    • Burn Mark
  • Moulding simulation and its significance in reducing time to market
  • Latest trends and technologies in Injection moulding
  • Visit to moulding shop to understand and identify the real time problems in the moulded components.
  • Real life case studies and samples from industry.

After undergoing the programme, the participants will be able to -

  • Understand root causes & address the defects with suitable remedies
  • Move towards zero defects in moulding
  • Become self-certified supplier for OEMs
  • Implement analytical approach to problem solving of moulding defects.
  • Understanding the importance of mould / die design during product design.
  • Importance of process simulation during die design
  • This programme will benefit Managers, Engineers, Designers, Middle Management and technical personnel involved in the functions of Design and Development of moulded components, Processing of moulded parts, Quality Control, mould design and manufacturing.

     

    Pre requisite: This will be an Advanced level programme and the participants need to have basic knowledge of Injection moulds and moulding process.

     

    Participants need to bring their moulding related problems with complete details including part drawing / model, photos and samples for case study discussion and suggested solutions.

    This program will be delivered by Mr. Ramesh Srinivasa Rao.

     

    Mr. Ramesh Srinivasa Rao is an experienced mechanical design engineer professional with 35+ years of work experience in the field of plastics, plastics testing, precision components, and product design. He has been responsible for mechanical design services across the Automotive, Medical, Industrial, process and consumer electronics verticals. He built, trained, and managed teams of 250 + engineers in Plastics, Injection Molds, Dies, and Die Casting Die, New Product Design, Industrial Design, Packaging, Testing, and Reliability. Currently holds seven US patents, two on medical products and four on interconnects. Handled complex projects and managed engineering operations worldwide. Previously worked for L&T Technology Services, Molex, Flextronics, National, etc.





    REGISTRATION :  

    Prior registration for participation is necessary. Number of participants is limited and will be accepted on ‘First Come First Serve’ basis. A Certificate of participation will be issued to participants.

    Important Information : Participation fee includes, course material, working lunch and tea / coffee. Interested companies are requested to register online by clicking on 'REGISTER' button and by filling up the nomination authority and participant's details in specified form.

    FEE PER PARTICIPANT

    IMTMA Members/ Micro Companies/ Individuals/ Educational Institutions / Students/ IMTMA Non Members/ Others

    Rs. 9500/-

    +18% GST


    Overseas Participants

    USD 380/-

     


    Group Concession : 10% for 3 to 5 and 20% for 6 and more delegates being nominated from the same company






    FOR MORE DETAILS CONTACT


    M.Maheswaran

    Senior Executive Officer

    Mobile : 9880529461

    Email : maheswaran@imtma.in


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