+919886331231       info@imtmatraining.in         Members Login

IDR Approach to trouble shoot Component Defects in a Press Shop


Focus Areas

  • Care to be taken by Press shops while accepting Dies for production
  • Understanding common defects in components
  • Best Practices to overcome these defects
  • Do's and Don'ts during Die setup change
  • Understanding various press parameter settings
  • Role of sheet materials in causing inconsistent part quality
  • Preventive maintenance of Dies
  • Optimizing Die life
  • Display of sample parts in order to identify the defects   

Background

In a Press Shop, production runs are carried out for stamping a number of sheet metal components. Each component requires a number of Dies running on multiple presses. For each run, Die setups are changed and various parameters are set. Although the Dies are proven and productionised, there are some variables which differ from batch to batch, which results in the first few components not reaching the required quality requirements. Press Shop Personnel have to fine tune some settings to get the desired results. This is sometimes tricky and valuable time and material gets wasted. In some cases, Dies suffer damage due to manual errors and repairs have to be carried out on a war footing. This calls for specialized skills which are not always available readily at hand.
What is IDR approach ? IDR- it’s a three leap scientific approach to trouble shooting of component defects in press shop.
I-Identify
D-Diagnose
R-Resolve

Keeping this in view, IMTMA is organizing an online training on IDR Approach for Troubleshooting Component Defects in a Press Shop.

Key Takeaways

  • Systematically evaluate Dies before accepting them for production
  • Understand the various defects which occur in production runs
  • Apply the right methods for ironing out these defects
  • Understand various Press parameter settings
  • Understand the right techniques of refurbishing Dies
  • Understand various adjustments available in Dies for fine tuning

Enquire About This Programme




Our Training Centres


BENGALURU

IMTMA Technology Centre
(BIEC)10th Mile,Tumkur Road, Madavara
Bengaluru - 562123


Email : info@imtmatraining.in

Phone : +91 80 66246600

GURUGRAM

IMTMA Technology Centre
Plot no. 249 F, Phase IV, Udyog vihar Sector - 18, Gurugram - 122015


Email : info@imtmatraining.in

Phone : +91 124 4014101

PUNE

IMTMA Technology Centre
12/5, D-1 Block MIDC Chinchwad
Pune - 411019


Email : info@imtmatraining.in

Phone : +91 7066030531


I hereby provide my consent to subscribe for email notifications on –

Training Calendar Only
Design Domain - CAD / CAM / CAE / DFMA / FEA / FEM
GD&T / Tolerancing Domain
Cost Reduction / Manufacturing Excellence Domain
Quality Domain - SPC / Cp / Cpk / FMEA / MSA / APQP / PPAP / COPQ / VDA 6.3 / 8D / DOE /
Calibration / 6 SIGMA /Core tools
Painting, Coating and Plating Domain
Plastics / Sheet Metal Forming Domain
Forging / Casting / Welding Domain
Specialized Domain - HR / Lean / Six Sigma / Sales & Marketing / Finance / Purchase / Supply Chain
CNC / Machine Shop / Production / Manufacturing Engineering / Production Engineering Domain
Engineering Materials Domain - Materials, Metallurgy and Heat Treatment
Maintenance Domain
Gears and Gear Boxes Domain
Emerging Technologies Domain
Industrial Automation Domain
Job Oriented Courses - For engineering students/Fresh engineers
Information suitable for engineering students
Select All
Please do not add me to your mailing list

Newsletter

Subscribe to our newsletter now. Get the latest updates at IMTMA Training & from across the Industry.


Copyright © 2024 IMTMA. All Rights Reserved.

  Facebook   Twitter   Linkedin   Google Play   Apple Store   Get in touch
Review Widget