Focus Areas

• Objectives of FMEA with focus on Design-FMEA and Process-FMEA
• Definitions (risk, risk management ...)
• The FMEA as a tool for quality and inspection planning
• Stumbling blocks and their avoidance
• FMEA and product liability
• The seven steps of FMEA (AIAG/VDA manual, 1st edition 2019)
• Special features of the MSR FMEA (detection measures and system reactions in the field)
• Success factors in developing FMEA
• Reduction of FMEA development costs
• Harmonized evaluation catalogs (meaning, occurrence, detection)
• Action Priority (AP) instead of risk priority number (RPN)
• FMEA interfaces to other tools (including QFD, DVP&R, Control Plan)
• Building the system structure for designs and processes
• Building the functional structure for designs and processes
• Weaving of functional networks
• Building the malfunction structure for design and process
• Weaving of failure nets
• Evaluation of risks
• Design and Process optimization by developing avoidance and detection strategies
• Application areas of the FMEA 

CASE STUDIES FROM INDUSTRY

• Tailor made FMEA for reliable performance of Off shore wind turbines for European customer
• Customised risk assessment system for Goodluck Industries, India.

KEY FEATURES OF THE PROGRAMME

1. Duration :

• For Module 1 & 2 : 16 Hrs over 4 days
• For Module 1 : 8 Hrs over 2 days
• For Module 2 : 8 Hrs over 2 days

2. Professional seminar facilitation
3. Seminar documents (PDF download)
4. Certificate of participation
5. Plenty of opportunities to exchange experiences and knowledge.

Background

Failure mode and effects analysis (FMEA) identifies and reduces risks throughout the supply chain. Additional cost savings result from developing FMEA by means of FMEA data models, catalogs and basic FMEA.
Process FMEA is used to identify potential risks in processes, to evaluate their significance and to initiate suitable measures for their avoidance or detection in good time.
Design FMEA facilitates to consider entire life span of the component during product design stage.
This seminar presents the decisive success factors for the development of system FMEA focussing both on Design FMEA and Process FMEA.

Keeping this in view, IMTMA is organizing an online training on Global Best Practices in Failure Mode and Effects Analysis (Design - FMEA and Process - FMEA) as per AIAG – VDA.

Key Takeaways

• Capabilities to avoid Possible failures in products and processes
• Will be able to enhance the functional safety and reliability of products and processes
• Competitiveness in achieving the robust design, stable and capable processes.
• Capable to reduce the product modifications and reduce the costs
• Capable to reduce significantly the Internal and external failure costs
• Exoneration provided in claims for product liability.
• Capable to avoid the disturbances at the SOP
• Optimized communication at customer or supply chain
• Capable to prioritize product/process deficiencies
• Capable to minimize late changes and associated cost
• Able to emphasize problem prevention

OBJECTIVE
Participants will be able to successfully participate in FMEA analysis as “Subject Matter Experts” and prepare for future work as an FMEA facilitator.

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