Focus Areas

• Objectives of FMEA with special focus on Design-FMEA
• Definitions (risk, risk management ...)
• The FMEA as a tool for quality and inspection planning
• Stumbling blocks and their avoidance
• FMEA and product liability
• The seven steps of FMEA (AIAG/VDA manual, 1st edition 2019)
• Special features of the MSR FMEA (detection measures and system reactions in the field)
• Success factors in developing FMEA
• Reduction of FMEA development costs
• Harmonized evaluation catalogues (meaning, occurrence, detection)
• Action Priority (AP) instead of risk priority number (RPN)
• FMEA interfaces to other tools (including QFD, DVP&R, Control Plan)
• Building the system structure for designs
• Building the functional structure for designs
• Weaving of functional networks
• Building controls against failure modes for design throughout the structure
• Weaving of failure nets
• Evaluation of risks
• Design optimization by developing avoidance and detection strategies
• Application areas of the FMEA

CASE STUDIES FROM INDUSTRY

• Tailor made FMEA for reliable performance of Off shore wind turbines
• Customised risk assessment system for Goodluck Industries, India

KEY FEATURES OF THE PROGRAMME

• 2 days / 4 hours each
• Professional seminar facilitation
• Seminar documents (PDF download)
• Certificate of participation
• Plenty of opportunities to exchange experiences and knowledge.

Background

Failure mode and effects analysis (FMEA) identifies and reduces risks throughout the supply chain. Additional cost savings result from developing FMEA by means of FMEA data models, catalogues and basic FMEA.
Design FMEA is used to identify potential risks in the design phase, to evaluate their significance and to initiate suitable measures for their avoidance or detection in good time.
DFMEA facilitates to consider entire life span of the product during design stage. It helps to reduce Engineering / Design time.

This seminar presents the decisive success factors for the development of system FMEA with special focus on Design-FMEA. Participants will be able to successfully participate in FMEA analysis as “Subject Matter Experts” and prepare for future work as an FMEA facilitator.

Keeping this in view, IMTMA is organizing an online training on Global Best Practices in “Design - Failure Mode & Effects Analysis (Design - FMEA)” as per AIAG – VDA.

Key Takeaways

• Capabilities to avoid Possible failures in products and processes
• Will be able to enhance the functional safety and reliability of products and processes
• Competitiveness in achieving the robust design, stable and capable processes.
• Capable to reduce the product modifications and reduce the costs
• Capable to reduce significantly the Internal and external failure costs
• Exoneration provided in claims for product liability.
• Capable to avoid the disturbances at the SOP
• Optimized communication at customer or supply chain.

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